DS-74DX12, and DS-74DX16
DS-74DX Swingarc
OM-1500-14 207 499H
Processes
From Miller to You
SECTION 6 − SETTING SEQUENCE PARAMETERS
TABLE OF CONTENTS
OPTIONS AND ACCESSORIES WARRANTY
TABLE OF CONTENTS
1-1. Symbol Usage
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING
1-2. Arc Welding Hazards
ELECTRIC SHOCK can kill
ARC RAYS can burn eyes and skin
FUMES AND GASES can be hazardous
WELDING can cause fire or explosion
FLYING METAL or DIRT can injure eyes
WELDING WIRE can cause injury
1-3. Additional Symbols For Installation, Operation, And Maintenance
FIRE OR EXPLOSION hazard
FALLING UNIT can cause injury
1-4. California Proposition 65 Warnings
1-5. Principal Safety Standards
1-6. EMF Information
For Gasoline Engines
2-2. Dangers relatifs au soudage à l’arc
2-1. Symboles utilisés
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION
UNE DÉCHARGE ÉLECTRIQUE peut entraîner la mort
DES PIÈCES CHAUDES peuvent provoquer des brûlures graves
LES FUMÉES ET LES GAZ peuvent être dangereux
LE SOUDAGE peut provoquer un in cendie ou une explosion
LE BRUIT peut endommager l’ouïe
LES CHAMPS MAGNETIQUES peuv- ent affecter des implants médicaux
LES BOUTEILLES peuvent exploser si elles sont endommagées
Risque D’INCENDIE OU D’EXPLO- SION
LES FILS DE SOUDAGE peuvent provoquer des blessures
2-4. Proposition californienne 65 Avertissements
DES ORGANES MOBILES peuvent provoquer des blessures
LIRE LES INSTRUCTIONS
2-5. Principales normes de sécurité
2-6. Information EMF
En ce qui concerne les implants médicaux
OM-1500-14 Page
3-1. Specifications
SECTION 4 − INSTALLATION
4-1. Installing Swivel Into Pipe Post
SECTION 3 − INTRODUCTION
4-3. Installing Boom And Reel Support
4-2. Installing Control Box And Adjusting Tilt
swivel and slide forward. Tighten
Loosen rear pivot screw. Remove
4-4. Installing Wire Guide Extension
Tighten bolt to secure liner in wire
guide fitting. Do not overtighten bolt
4-5. Equipment Connection Diagram
Shielding gas pressure not to
exceed 100 PSI 689 kPa
4-6. Control Box Connections
4-7. 14-Pin Plug Information
Pin Information
4-10. Wire Type, Size, And Feed Speed Capability Table
4-8. Removing Safety Collar And Adjusting Boom
4-9. Gun Recommendation Table
Wire Type
When installing gun, position liner
4-11. Installing And Threading Welding Wire
extending from outlet wire guide as
close as possible to drive rolls with
4-12. Setting Internal DIP Switches
Position Settings And Results For DIP Switch S1
w Defining Motor Speed S1-7
Power Source
4-13. Power Source Selection Menu
Disabling The Power Source Selection Menu
Non-CE Model Shown
5-3. Left/Right Select Switch
5-2. Power Switch
SECTION 5 − OPERATION
5-1. Operational Terms
5-5. Front Panel Controls
5-4. Jog/Purge Switch
Wire Speed
Adjust
5-7. Upper Display
5-6. Program Push Button
Program
Volts
5-8. Lower Display
5-9. Setup Push Button
Wire Speed
Setup
5-11. Sequence Push Button
5-10. Adjust Control
Adjust
Start
5-12 Auxiliary Menus Continued
5-12. Auxiliary Menus
Reset To Factory Settings
Power Source Selection Menu
Wire Feed Speed Units
Trigger Hold Setup
5-12 Auxiliary Menus Continued
Burnback
SECTION 6 − SETTING SEQUENCE PARAMETERS
6-1. Sequence Parameters In A Program
Sequence
7-1. Optional Dual Schedule Switch Diagrams
SECTION 7 − SETTING DUAL SCHEDULE PARAMETERS
TRG1
COM1
TCH1
COM2
7-3. Diagnostics For User Defined Options
SECTION 8 − MAINTENANCE & TROUBLESHOOTING
8-1. Routine Maintenance
ERR OPT1
Disconnect power before troubleshooting
8-2. Troubleshooting
Trouble
Remedy
Figure 9-1. Circuit Diagram
SECTION 9 − ELECTRICAL DIAGRAM
204 144-C
OM-1500-14 Page
Figure 10-1. Main Assembly
SECTION 10 − PARTS LIST
Figure 10-1. Main Assembly
Housing Plug+Pins, service kit
Circuit Card Assy,Switches
Housing Plug+Skts, service kit
Figure 10-2. Control Box
Figure 10-2. Control Box Continued
Harness Connectors/Receptacles
Figure 10-3. Boom Assembly
Hardware is common and not available unless listed
ST-142 306-H
Figure 10-3. Boom Assembly Figure 10-1 Item
Figure 10-4. Drive Assembly, Wire
Figure 10-4. Drive Assembly, Wire Figure 10-1 Items 26 and
802 977-B
Figure 10-4. Drive Assembly, Wire continued
Figure 10-5. Support, Hub & Reel
Figure 10-5. Support, Hub and Reel Figure 10-1 Item
Ring, Retaining Spool
Wire Size
Table 10-1. Drive Roll and Wire Guide Kits
V-GROOVE
U-GROOVE
Page
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