Harness Connectors/Receptacles | Miller Electric and DS-74DX16

Item	Dia.		Part	Description	Quantity
No.	Mkgs.		No.	Description	Quantity
				Figure 10-2. Control Box (Continued)

. . . 18 . .	. . . . . . . . .	. . . .	134 201	. . Stand-Off Support, PC Card .312/.375w/Post&lock .43	. . . 17
. . . 19 . .	. . . . . . . . .	. . . .	204 721	. . Enclosure, Control	. . . 1
. . . 20 . .	. . . . . . . . .	. . . .	206 765	. . Panel, Front	. . . 1
. . . 21 . .	. . . . . . . . .	. . . .	206 771	. . Nameplate, Miller Lower	. . . 1
. . . 22 . .	. S2,102 . . . . 200 295			. . Switch, Rocker Spdt 15A 12V (On)−Off−(On)	. . . 2
. . . 23 . .	. . S100 .	. . . .	201 641	. . Switch, Rocker Spdt 15A 12V (On)−Off−(On) W/leds	. . . 1
. . . 24 . .	. . . . . . . . .	. . . .	213 134	. . Knob, Encoder 1.670 Dia x .250 Id Push On W/Spring	. . . 1
. . . 25 . .	. . . . . . . . .	. . . .	207 745	. . Nameplate, Miller Switch	. . . 1
	Dia.		Part	Description	Quantity
	Mkgs.		No.	Description	Quantity
				Harness Connectors/Receptacles

. . . . . . . .	PLG6,106 . . .		115 094	. . Housing Plug+Skts, (service kit)	. . . 1
. . . . . . .	PLG10,110 . . 130 203			. . Housing Plug+Skts, (service kit)	. . . 1
. . . . . . . .	. PLG72	. . . . 115 092		. . Housing Plug+Skts, (service kit)	. . . 1
. . . . . . . .	PLG4,104 . . .		136 810	. . Housing Plug+Skts, (service kit)	. . . 1
. . . . PLG11, 21,71,111			131 055	. . Housing Rcpt+Skts, (service kit)	. . . 1
. . PLG1,77,78,79,101			202 592	. . Housing Plug+Skts, (service kit)	. . . 1
. . . . . PLG3,75,76,103			115 093	. . Housing Plug+Skts, (service kit)	. . . 1
. . . . . . . .	. PLG51	. . . . 174 824		. . Housing Plug Pins+Skts, (service kit)	. . . 1
. . . . . PLG7,27,67,107			115 091	. . Housing Plug+Skts, (service kit)	. . . 1
. . . . . . . .	. PLG73	. . . . 148 439		. . Housing Plug Pins+Skts, (service kit)	. . . 1
. . . . . . . .	PLG17,70 . . .		158 719	. . Housing Plug+Skts, (service kit)	. . . 1
. . . . . . . .	PLG117	. . . 165 404		. . Housing Rcpt+Skts, (service kit)	. . . 1

OM-1500-14 Page 37

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Miller Electric and DS-74DX16, DS-74DX12 manual Harness Connectors/Receptacles, PLG117 165

Contents

Processes OM-1500-14 207 499HDescription File MIG Gmaw From Miller to You Table of Contents Options and Accessories Warranty Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burns ARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyes Fire or Explosion hazard Welding Wire can cause injuryFalling Unit can cause injury Moving Parts can cause injury California Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical Devices Indique des instructions spécifiques Symboles utilisésUNE Décharge Électrique peut entraîner la mort LE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO- Sion LA Chute DE L’APPAREIL peut blesser LE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-1500-14 Specifications − InstallationInstalling Swivel Into Pipe Post − Introduction Installing Boom And Reel Support Installing Control Box And Adjusting Tilt Installing Wire Guide Extension Exceed 100 PSI 689 kPa Equipment Connection DiagramShielding gas pressure not to Pin Information Control Box ConnectionsPin Plug Information Wire Type, Size, And Feed Speed Capability Table Removing Safety Collar And Adjusting BoomMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation Table Against surface. Tighten knob so wire Installing And Threading Welding WireSlip at the feeder see pressure adjust Ment above. Cut wire off. Close cover When DIP switch positions are changed, Setting Internal DIP SwitchesDIP Switch S1 DIP Switch S4 Not For Customer Use Position Settings And Results For DIP Switch S1 Power Source Selection Menu Left/Right Select Switch Power Switch− Operation Operational Terms Time sec Jog/Purge SwitchFront Panel Controls Upper Display To set the correct voltage range for a particular powerProgram Push Button Lower Display Setup Push Button Welding Sequence Diagram Adjust ControlSequence Push Button Start Weld Auxiliary Menus Wire Feed Speed Units Trigger Hold SetupBurnback Trigger Program Select For more information on Sequence Push Button see Section − Setting Sequence ParametersSequence Parameters In a Program Optional Dual Schedule Switch Diagrams − Setting Dual Schedule Parameters Error DiagnosticsError Indications There is a two-position DIP Diagnostics For User Defined Options − Maintenance & TroubleshootingRoutine Maintenance Months Disconnect power before troubleshooting TroubleshootingTrouble Remedy Pull Circuit Diagram − Electrical Diagram 204 144-C 10-3 10-2 10-4 29 28 − Parts List Optional Control Box PLG117 165 Harness Connectors/Receptacles Boom Assembly Boom Assembly -1Item Drive Assembly, Wire -1Items 26 Drive Assembly, Wire PLG5 Not available unless listed Hardware is common Fraction Metric Drive Roll and Wire Guide KitsRoll Kit RollPage Start Your Professional Welding Career Now Page Support ServiceYour distributor also gives Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s