Manuals
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Miller Electric
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Power Tools
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Welder
Miller Electric
DS-75D12, DS-75S16, DS-75S12, and DS-75D16
manual
Models:
DS-75S12
DS-75D12
and DS-75D16
DS-75S16
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Troubleshooting
Specs
Install
Parts list
Equipment Connection Diagram
Symbol Usage
Cut wire off
Maintenance
Diagnostics
Harness Connectors/Receptacles
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Notes
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Contents
Description
OM-230 300A
Processes
File MIG Gmaw
From Miller to You
Table of Contents
Page
Arc Welding Hazards
Symbol Usage
Marks a special safety message
Electric Shock can kill
Flying Metal can injure eyes
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Buildup of GAS can injure or kill
California Proposition 65 Warnings
EMF Information
Principal Safety Standards
About Pacemakers
LES Fumées ET LES GAZ peuvent être dangereux
UNE Décharge Électrique peut entraîner la mort
Indique un message de sécurité particulier
DES Particules Volantes peuvent blesser les yeux
LE Soudage peut provoquer un
Incendie ou une explosion
DES Pièces Chaudes peuvent provoquer des brûlures graves
’EMPLOI Excessif peut SUR
Risque D’INCENDIE OU D’EXPLO
LA Chute DE L’APPAREIL peut blesser
DES Organes Mobiles peuvent provoquer des blessures
Principales normes de sécurité
En ce qui concerne les stimulateurs cardiaques
Do not remove Safety Collar until instructed to
Specifications
Installing Swivel Into Pipe Post
Rating
Installing Control Box And Adjusting Tilt
Installing Boom And Reel Support
Installing Wire Guide Extension
Installing Guard
Equipment Connection Diagram
Pin Plug Information
Control Box Connections
Pin Information
Motor Speed Wire Type Wire Size Feed Speed Capability
Removing Safety Collar And Adjusting Boom
Wire Type, Size, And Feed Speed Capability Table
Gun Recommendation Table
Installation
Installing Drive Rolls
Drive Roll Carrier Ejector Button Pressure Door Assembly
Removal
Installing PD Continuous Wire Guides
Installing PD continuous wire guides with PD drive rolls
Installing Non-PD Old Style Wire Guides
Installing wire guides with non- PD old- style drive rolls
Installing gun with Accu-Mate connec- tion
Installing Welding Gun
Installing gun without
Installing gun without Accu-Mate con- nection
Install gun. Lay gun cable out straight. Cut off Above
To adjust drive roll pressure, hold nozzle
Settings When installing gun, the liner should extend
Cut wire off
Manually Adjusted Run-In S1-1 And S1-2
Setting Internal DIP Switches On Motor Boards
Run-In Disabled S1-1
Left Side Motor Control Board PC101 Right Side Motor
Equipment DIP Switch Settings For Models With Meters Only
Digital Meter DIP Switch Setting
Left/Right Select Switch
Power Switch
Jog/Purge
Voltage Control And Digital Meters
Trigger Hold Switch
Trigger Hold Switches
Voltage Controls
Disconnect power before maintaining
Routine Maintenance
Brush Inspection And Replacement
= Check ~ = Clean = Replace Reference Every
Diagnostics
Disconnect power before troubleshooting
Troubleshooting
Trouble Remedy
OM-230 300
− Electrical Diagram
204 716-B
− Parts List
Quantity
Control Box
Harness Connectors/Receptacles
193 Knob, Pointer 1.250 Dia x .250 Id W/Two Set Screws
Boom Assembly
Boom Assembly -1 Item
Drive Roll & Wire Guide Kits
See -1 For
Drive Assembly With Motor Left Side Shown
Support, Hub & Reel
PD-V
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Your distributor also gives
Service
Support
For assistance in filing or settling claims, contact
To locate a Distributor or Service Agency visit
Miller Electric Mfg. Co
Your distributor and/or equipment manufacturer’s
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