Manuals
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Miller Electric
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Power Tools
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Welder
Miller Electric
DS-75S12, DS-75S16, DS-75D12, and DS-75D16
manual
Models:
DS-75S12
DS-75D12
and DS-75D16
DS-75S16
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Troubleshooting
Specification
Install
Parts list
Equipment Connection Diagram
Symbol Usage
Cut wire off
Maintenance
Diagnostics
Harness Connectors/Receptacles
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Notes
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Contents
Processes
OM-230 300A
Description
File MIG Gmaw
From Miller to You
Table of Contents
Page
Marks a special safety message
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
Welding can cause fire or explosion
ARC Rays can burn eyes and skin
Flying Metal can injure eyes
Buildup of GAS can injure or kill
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
About Pacemakers
UNE Décharge Électrique peut entraîner la mort
LES Fumées ET LES GAZ peuvent être dangereux
Indique un message de sécurité particulier
Incendie ou une explosion
LE Soudage peut provoquer un
DES Particules Volantes peuvent blesser les yeux
DES Pièces Chaudes peuvent provoquer des brûlures graves
LA Chute DE L’APPAREIL peut blesser
Risque D’INCENDIE OU D’EXPLO
’EMPLOI Excessif peut SUR
DES Organes Mobiles peuvent provoquer des blessures
En ce qui concerne les stimulateurs cardiaques
Principales normes de sécurité
Installing Swivel Into Pipe Post
Specifications
Do not remove Safety Collar until instructed to
Rating
Installing Boom And Reel Support
Installing Control Box And Adjusting Tilt
Installing Guard
Installing Wire Guide Extension
Equipment Connection Diagram
Control Box Connections
Pin Plug Information
Pin Information
Wire Type, Size, And Feed Speed Capability Table
Removing Safety Collar And Adjusting Boom
Motor Speed Wire Type Wire Size Feed Speed Capability
Gun Recommendation Table
Drive Roll Carrier Ejector Button Pressure Door Assembly
Installing Drive Rolls
Installation
Removal
Installing PD continuous wire guides with PD drive rolls
Installing PD Continuous Wire Guides
Installing wire guides with non- PD old- style drive rolls
Installing Non-PD Old Style Wire Guides
Installing gun without
Installing Welding Gun
Installing gun with Accu-Mate connec- tion
Installing gun without Accu-Mate con- nection
Settings When installing gun, the liner should extend
To adjust drive roll pressure, hold nozzle
Install gun. Lay gun cable out straight. Cut off Above
Cut wire off
Run-In Disabled S1-1
Setting Internal DIP Switches On Motor Boards
Manually Adjusted Run-In S1-1 And S1-2
Left Side Motor Control Board PC101 Right Side Motor
Digital Meter DIP Switch Setting
Equipment DIP Switch Settings For Models With Meters Only
Power Switch
Left/Right Select Switch
Jog/Purge
Trigger Hold Switches
Trigger Hold Switch
Voltage Control And Digital Meters
Voltage Controls
Brush Inspection And Replacement
Routine Maintenance
Disconnect power before maintaining
= Check ~ = Clean = Replace Reference Every
Diagnostics
Troubleshooting
Disconnect power before troubleshooting
Trouble Remedy
OM-230 300
− Electrical Diagram
204 716-B
− Parts List
Quantity
Control Box
193 Knob, Pointer 1.250 Dia x .250 Id W/Two Set Screws
Harness Connectors/Receptacles
Boom Assembly
Boom Assembly -1 Item
See -1 For
Drive Roll & Wire Guide Kits
Drive Assembly With Motor Left Side Shown
Support, Hub & Reel
PD-V
Page
Page
Page
Service
Your distributor also gives
Support
Miller Electric Mfg. Co
To locate a Distributor or Service Agency visit
For assistance in filing or settling claims, contact
Your distributor and/or equipment manufacturer’s
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