Manuals
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Miller Electric
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Welder
Miller Electric
and DS-75D16, DS-75S16, DS-75S12, DS-75D12
manual
OM-230 300
Models:
DS-75S12
DS-75D12
and DS-75D16
DS-75S16
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Troubleshooting
Specs
Install
Parts list
Equipment Connection Diagram
Symbol Usage
Cut wire off
Maintenance
Diagnostics
Harness Connectors/Receptacles
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Image 31
Notes
OM-230
300 Page 27
Page 30
Page 32
Page 31
Image 31
Page 30
Page 32
Contents
File MIG Gmaw
OM-230 300A
Processes
Description
From Miller to You
Table of Contents
Page
Electric Shock can kill
Symbol Usage
Marks a special safety message
Arc Welding Hazards
Buildup of GAS can injure or kill
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Flying Metal can injure eyes
California Proposition 65 Warnings
EMF Information
Principal Safety Standards
About Pacemakers
LES Fumées ET LES GAZ peuvent être dangereux
UNE Décharge Électrique peut entraîner la mort
Indique un message de sécurité particulier
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Soudage peut provoquer un
Incendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES Organes Mobiles peuvent provoquer des blessures
Risque D’INCENDIE OU D’EXPLO
LA Chute DE L’APPAREIL peut blesser
’EMPLOI Excessif peut SUR
En ce qui concerne les stimulateurs cardiaques
Principales normes de sécurité
Rating
Specifications
Installing Swivel Into Pipe Post
Do not remove Safety Collar until instructed to
Installing Boom And Reel Support
Installing Control Box And Adjusting Tilt
Installing Guard
Installing Wire Guide Extension
Equipment Connection Diagram
Pin Plug Information
Control Box Connections
Pin Information
Gun Recommendation Table
Removing Safety Collar And Adjusting Boom
Wire Type, Size, And Feed Speed Capability Table
Motor Speed Wire Type Wire Size Feed Speed Capability
Removal
Installing Drive Rolls
Drive Roll Carrier Ejector Button Pressure Door Assembly
Installation
Installing PD continuous wire guides with PD drive rolls
Installing PD Continuous Wire Guides
Installing wire guides with non- PD old- style drive rolls
Installing Non-PD Old Style Wire Guides
Installing gun without Accu-Mate con- nection
Installing Welding Gun
Installing gun without
Installing gun with Accu-Mate connec- tion
Cut wire off
To adjust drive roll pressure, hold nozzle
Settings When installing gun, the liner should extend
Install gun. Lay gun cable out straight. Cut off Above
Left Side Motor Control Board PC101 Right Side Motor
Setting Internal DIP Switches On Motor Boards
Run-In Disabled S1-1
Manually Adjusted Run-In S1-1 And S1-2
Digital Meter DIP Switch Setting
Equipment DIP Switch Settings For Models With Meters Only
Left/Right Select Switch
Power Switch
Jog/Purge
Voltage Controls
Trigger Hold Switch
Trigger Hold Switches
Voltage Control And Digital Meters
= Check ~ = Clean = Replace Reference Every
Routine Maintenance
Brush Inspection And Replacement
Disconnect power before maintaining
Diagnostics
Disconnect power before troubleshooting
Troubleshooting
Trouble Remedy
OM-230 300
− Electrical Diagram
204 716-B
− Parts List
Quantity
Control Box
193 Knob, Pointer 1.250 Dia x .250 Id W/Two Set Screws
Harness Connectors/Receptacles
Boom Assembly
Boom Assembly -1 Item
See -1 For
Drive Roll & Wire Guide Kits
Drive Assembly With Motor Left Side Shown
Support, Hub & Reel
PD-V
Page
Page
Page
Your distributor also gives
Service
Support
Your distributor and/or equipment manufacturer’s
To locate a Distributor or Service Agency visit
Miller Electric Mfg. Co
For assistance in filing or settling claims, contact
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