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Miller Electric
XR Control
manual
OM-1594
Models:
XR Control
1
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Troubleshooting
Specification
Install
Parts list
Electrical Diagrams
Symbol Usage
Gun wire feed speed
Replacing Hub Assembly
Meter Circuit Board Settings
Safety
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Image 51
Notes
OM-1594
Page 45
Page 50
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Contents
OM-1594181 715Z
Processes
Description
From Miller to You
Table of Contents
Options and Accessories Warranty
Standards
Directives
Page
Electric Shock can kill
Symbol Usage
Marks a special safety message
Arc Welding Hazards
Buildup of GAS can injure or kill
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Flying Metal can injure eyes
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
About Pacemakers
UNE Décharge Électrique peut entraîner la mort
LES Fumées ET LES GAZ peuvent être dangereux
Indique un message de sécurité particulier
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Soudage peut provoquer un
Incendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES Organes Mobiles peuvent provoquer des blessures
Risque D’INCENDIE OU D’EXPLO
LA Chute DE L’APPAREIL peut blesser
’EMPLOI Excessif peut SUR
En ce qui concerne les stimulateurs cardiaques
Principales normes de sécurité
+ +
Rating Label For CE Products
Diameter
Symbols And Definitions
Specifications
Power
Duty Cycle And Overheating
Above 50 psi 345 kPa
Do not use gas pressure
Air-Cooled Feeder Connections
Air-Cooled Gun Connections
Water-Cooled Feeder Connections
Water-Cooled Gun Connections
Pin Plug Information
Installing voltage sensing lead
Meter Circuit Board Settings
Voltage Sensing Function
Digital Meter Display
Removing Top Cover Of Pistol Grip Gun
Opening Top Cover Of XR-Edge Gun
Installing Wire Spool
It from unraveling
Threading Welding Wire Through Feeder
For Both Guns
Threading Welding Wire Through Gun
For XR-Edge Gun
For Pistol-Grip Gun
Adjusting Wire Feed Starting Speed
Setting Switches For Preflow And Postflow
Trigger hold actuation time range is from 0 to 4 seconds
Adjusting Trigger Hold Actuation Time
Controls
− Operation
Internal Controls
Gun wire feed speed
Gun Controls
Shielding Gas
Coolant Supply For Water-Cooled Models Only
Months
Disconnect power
Sequence Of Gas Metal Arc Welding Gmaw − Continuous Or Spot
To 6 Weeks
Wire size
Feeder Drive Assembly Maintenance
Post Pressure Roll w/Bearing
Gun Drive Assembly Maintenance For An XR-Edge Gun
Replacing Head Tube Liner In XR-Edge Guns
030-1/16 wire size
Replacing The Liner
Turn Off welding power source and wire feeder
Changing Gun Contact Tip
Replacing Or Cleaning Gun Drive Roll In Pistol-Grip Guns
Replacing Head Tube Liner In Pistol-Grip Guns
Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns
Replacing Hub Assembly
Engine Welding
Water Flow Switch Optional For Water-Cooled Models
Turn Off Wire
Overload Protection
Shielding gas does not flow
Troubleshooting
Disconnect power before troubleshooting
Trouble Remedy
OM-1594
− Electrical Diagrams
218 814-B
Circuit Diagram For XR Edge Gun
OM-1594
− Parts List
MP1
Motor & Wire Drive
Motor & Wire Drive -1Item
Panel, Front w/Components Water-Cooled Model Illustrated
Panel, Front w/Components -1Item
Exploded View Of XR-Edge Gun
Part Description Quantity
Part Description
Barrel Assembly Of XR-Edge Gun
Exploded View Of Pistol-Grip Gun
214
166
Barrel Assembly Of Pistol-Grip Gun
XR-W Edge Head Tube
Number
XR-A Spoolmatic Head Tube
XR-A Edge Head Tube
Consumables Flowchart Nozzles
Heavy Duty FasTiptContact Tips
Extra Heavy Duty FasTiptContact Tips
Insulators
Consumables Flowchart Tapered FasTipt Contact Tips
Value Multi−Turn Contact Tips
Gas Diffusers
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