5-4. Water-Cooled Feeder Connections

2

4

5

7

Rear Panel

25

Connect To 14-Socket

 

 

Receptacle On Welding

6

Top View

Power Source

 

 

 

1

3

Connect To Positive (+)

Weld Output Terminal On

Welding Power Source

Application

GTAW Or Where

GMAW Or Where Coolant

Contacts Aluminum Parts Or

 

HF* Is Used

 

Where HF* Not Used

 

 

 

 

 

 

MILLER Low

MILLER Aluminum Protecting

 

Coolant No. 043 809**;

 

Conductivity Coolant

 

Distilled Or Deionized Water OK

 

No. 043 810**

 

Above 32° F (0° C)

 

 

Coolant

*HF: High Frequency Current

**MILLER coolants protect to -37°F (-38°C) and resist algae growth.

Obtain coolant supply.

1 Gas Fitting

Route one end of 10 ft (3 m) gas hose to rear of unit, and connect hose to gas solenoid fitting. Connect remaining end of hose to regulator/flowmeter.

2Weld Cable To Welding Power Source

Select and prepare weld cable according to welding power source manual.

3Weld Cable Grommet

4Current Sensing (Reed) Relay

5Weld Cable Terminal In Feeder

Route one end of weld cable through grommet, through reed relay, and connect to weld cable ter- minal in feeder. Connect remaining end of cable to positive (+) weld output terminal on welding power source.

6Coolant Hose Grommet

7Location Of Coolant Fittings On Front Panel

Route one end of a coolant hose through grommet, and connect to rear of Coolant Out fitting in feeder. Connect remaining end to supply fitting on coolant supply.

Route one end of remaining coolant hose through grommet, and con- nect to rear of Coolant In fitting in feeder. Connect remaining end of hose to return fitting on coolant supply.

Close and latch door.

Tools Needed: 9/16 in

Ref. 152 431-A / Ref. 801 578-A

OM-1594 Page 16

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Miller Electric XR Control manual Water-Cooled Feeder Connections