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Monessen Hearth
KHLDV SERIES manual 73D0024
Models:
KHLDV SERIES
1
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Troubleshooting
Specification
Install
Parts list
Allowable Venting Chart
Brick, Light Bulb, And Lens Placement
Warranty
Dimension
Maintenance
Vertical/Horizontal Termination Configurations
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NOTES
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73D0024
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Contents
MODELS KHLDV400 & KHLDV500
INSTALLATION AND OPERATING INSTRUCTIONS
READ BEFORE INSTALLING. SAVE THESE INSTRUCTIONS
KHLDV SERIES DIRECT VENT GAS FIREPLACE
CONTENTS
Important Safety Information
Product Features
Pre-InstallationInformation
IMPORTANT SAFETY INFORMATION
INSTALLER
OWNER
Never connect unit to private
non-utilitygas wells. This
gas is commonly known as
wellhead gas
PRODUCT FEATURES AND CODE APPROVAL
PRODUCT SPECIFICATIONS
CODE APPROVAL
Figure 1 - KHLDV Series Fireplace
PRE-INSTALLATIONINFORMATION
INSTALLING ABOVE 2000 FEET
ORIFICE SIZES, PRESSURES AND BTUs
BEFORE YOU START
FIREPLACE FRAMING
FIREBOX FRAMING
Unit framing is to be rectangular front
to back. Failure to do so will cause fire
FIREPLACE DIMENSIONS
PRE-INSTALLATIONINFORMATION
Figure 3 - Fireplace Dimensions
73D0024
COLD CLIMATE INSULATION
FIREPLACE LOCATION
PRE-INSTALLATIONINFORMATION
Figure 4 - Locating Gas Fireplace
CLEARANCES
CLEARANCES TO COMBUSTIBLES
MANTEL CLEARANCES
SECURING FIREPLACE TO FLOOR OR FRAMING
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INSTALLATION INFORMATION
VENT INSTALLATION
INSTALLATION PRECAUTIONS
FINISHING MATERIAL
VENT INSTALLATION
Figure 7 - Combustible Clearances for Vent Pipe
INSTALLATION PLANNING
VENT INSTALLATION
VENT INSTALLATION
FOR HORIZONTAL TERMINATION
Figure 8 - Horizontal Vent Termination Location
MINIMUM DISTANCES
HOW TO USE THE VENT GRAPH
VENT INSTALLATION
Figure 9 - Allowable Venting Chart
Dimensions in
VERTICAL/HORIZONTAL TERMINATION CONFIGURATIONS
VENT INSTALLATION
Per Installation
VENT INSTALLATION
Figure 13 - Horizontal Run Reduction
Figure 14 - Maximum Vent Run with Elbows
Figure 15 - Maximum Elbow Usage
BELOW GRADE INSTALLATIONS
Do not back fill around snorkel
VENT INSTALLATION
Figure 16 - Below Grade Installation
VERTICAL THROUGH-THE-ROOF APPLICATIONS
VENT INSTALLATION
Figure 18 - Support Straps for Horizontal Runs
Figure 19 - Maximum Elbow Usage
INSTALLATION FOR VERTICAL TERMINATION
VENT INSTALLATION
FLAT CEILING INSTALLATION
Figure 22 - If Area Above is Not a Room, Install
VENT INSTALLATION
ROOF PITCH
H feet
H = Minimum height from roof to lowest
FIREPLACE INSTALLATION
where permitted by local codes. Gas
CHECK GAS TYPE
Use only new black iron or steel pipe
Only persons licensed to work with
gas piping may make the necessary
gas connections to this appliance
FIREPLACE INSTALLATION
CHECKING GAS PRESSURE AND ELECTRICAL INSTALLATION
ELECTRICAL WIRING
Do not use open flame to check for
gas leaks
REMOTE WALL SWITCH INSTALLATION
REMOTE WALL MOUNTED SWITCH
switch of heater to a
Do not connect wall
OPTIONAL FAN/BLOWER SYSTEM
Figure 27 - Junction Box Wiring Diagram
Figure 27b - Location of White
Dial on Speed Control
Figure 28 - Blower Access Plates
Figure 30 - Assembling Blowers to Access Plates
Figure 29 - Blower Access Plates
OPTIONAL FAN/BLOWER SYSTEM
GLASS REMOVAL
GLASS FRAME REMOVAL
Figure 32 - Removing Glass Frame
FINAL INSTALLATION
BRICK, LIGHT BULB, AND LENS PLACEMENT
ROCK WOOL PLACEMENT
Do not use the entire bag of rock wool
LOG PLACEMENT
FINAL INSTALLATION
Burner Grate Assembly
Step
FINAL INSTALLATION
Step
Step
Step
FOR YOUR SAFETY READ BEFORE LIGHTING
LEAK TESTING
LIGHTING PILOT FOR THE FIRST TIME
OPERATING INSTRUCTIONS MILLI-VOLT
APPROVED LEAK TESTING METHOD
If using a soap and water
solution to test for leaks
DO NOT spray solution onto
MAIN BURNER SWITCH
LIGHTING BURNER
TO TURN OFF GAS
LIGHTING THE BURNER
CLEANING AND MAINTENANCE
BURNER, PILOT AND CONTROL COMPARTMENT
PILOT FLAME
BURNER
VENT SYSTEM
GLASS DOOR
LOGS
ROCK WOOL
TROUBLESHOOTING
STANDING PILOT IGNITION
SYMPTOM
POSSIBLE CAUSE
TROUBLESHOOTING
SYMPTOM
STANDING PILOT IGNITION
POSSIBLE CAUSE
ILLUSTRATED PARTS LISTS
FIREBOX COMPONENTS AND ACCESSORIES
73D0024
ILLUSTRATED PARTS LISTS
FIREBOX COMPONENTS AND ACCESSORIES
Standard Features
Accessories/Field Installed Options
STANDING PILOT - MILLIVOLT CONTROL
ILLUSTRATED PARTS LISTS
1 3 8
2C 2T 2 5 6 4 7 8 11,12,13
STANDING PILOT - MILLIVOLT CONTROL
ILLUSTRATED PARTS LISTS
Accessories
Description
ILLUSTRATED PARTS LIST
VENT COMPONENTS FOR
ILLUSTRATED PARTS LISTS
LOGS
Log #1
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SPECIAL REQUIREMENTS
NOTE REGARDING VENTED PRODUCTS
NOTE REGARDING VENT FREE PRODUCTS
CARBON MONOXIDE DETECTOR REQUIREMENTS
SPECIAL REQUIREMENTS CONTINUED
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Technical Services Monessen Hearth Systems
LIFETIME WARRANTY
FIVE YEAR WARRANTY
BASIC WARRANTY
