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Multiquip DCA-25SSAI Injection Pump Assy, ISUZU C240, Remarks, Inj. Pump Spacer Bracket

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Page 113

		---ISUZU C240		INJECTION PUMP ASSY.

INJECTION PUMP ASSY.
NO.	PART NO.	ITEM	QTY.	REMARKS
5	8943864440	INJECTION PUMP ASSY	1	REPLACES 5156010252
15*	5157201400	GOVERNOR ASSY.	1	INCL. ITEMS W/*
15*	5157201400	GOVERNOR ASSY.	1
20*	8941415340	FEED PUMP ASSY.	1
35*	5157400720	AUTOMATIC TIMER	1
38*	9197510790	INJ. PUMP SPACER BRACKET	1
40*	9099205760	O RING PACKING	1
42*	5125240660	INJ. PUMP GEAR	1

PAGE 113 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)

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Multiquip DCA-25SSAI operation manual Injection Pump Assy, ISUZU C240, Remarks, Inj. Pump Spacer Bracket

Contents

MQ POWER DCA-25SSAI WHISPERWATTTM GENERATOR PARTS AND OPERATION MANUALPARTS LIST NO SERVICE DEPARTMENTPAGE 2 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING HERES HOW TO GET HELPSERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046Specification and part number are subject to change without notice TABLE OF CONTENTSMQ POWER DCA-25SSAI AC GENERATOR ISUZU C240 ENGINENow! Direct TOLL-FREE access to our Parts Department PARTS ORDERING PROCEDURESExtra DiscountPAGE 6 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 GENERAL SAFETYRULES FOR SAFE OPERATION Radiator RULES FOR SAFE OPERATIONRULES FOR SAFE OPERATION BatteryLoading and Unloading Crane RULES FOR SAFE OPERATION Maintenance SafetyTransporting EmergenciesDCA-25SSAI -TOWING RULES FOR SAFE OPERATION Towing Safety PrecautionsExplanation of Chart DCA-25SSAI - TRAILER-SAFETY GUIDELINESTable 1. Specifications DCA-25SSAI -TRAILER-SPECIFICATIONSPAGE 12 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 MODELTable 1. Specifications Cont DCA-25SSAI -TRAILER-SPECIFICATIONSMODEL COUPLERTires/Wheels/Lug Nuts DCA-25SSAI -TRAILER SAFETY GUIDELINESTire Wear/Inflation SuspensionTorque Ft.-Lbs DCA-25SSAI -TRAILER SAFETY GUIDELINESLug Nut Torque Requirements Table 3. Suspension Torque RequirementsPAGE 16 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI -TRAILER-WIRING DIAGRAMLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT DCA-25SSAI - GENERATOR DECALS PAGE 18 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI - GENERATOR DECALSGenerator Specifications DCA-25SSAI - SPECIFICATIONSEngine Specifications Zig ZagDCA-25SSAI FAMILIARIZATION Generator DCA-25SSAI - GENERAL INFORMATIONEngine Operating Panel Generator Control PanelFigure 4. Major Components DCA-25SSAI - MAJOR COMPONENTSPAGE 22 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI - DIMENSIONS TOP, SIDE AND FRONTFigure 5. Dimensions NOTE PAGE PAGE 24 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI - CONTROL PANELFigure 6. Control Panel 1. Main Circuit Breaker - This three-pole, 60 amp main breaker is provided to protect the UVW voltage output terminals from overload DCA-25SSAI - CONTROL PANELPAGE 26 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI - ENGINE OPERATING PANELFigure 7. Engine Operating Panel DCA-25SSAI - ENGINE OPERATING PANEL DCA-25SSAI - OUTPUTTERMINAL PANEL Connecting Load120 Volt Receptacle Circuit BreakersLegs “O” and Ground are considered Bonded Grounds DCA-25SSAI - OUTPUTTERMINAL PANELFigure 10. Output Terminal Description Voltage Selector Switch Locking Button DCA-25SSAI - OUTPUT AMPERAGE SETUPOutput Terminal Panel Available Voltages Over Current RelayHow To Read The Output Terminal Gauges DCA-25SSAI - OUTPUT AMPERAGE SETUPTable 8. Receptacle Use Receptacle Use240/120V Hard Wire Hookup DCA-25SSAI - OUTPUT VOLTAGE SETUPSingle Phase 480V, 440V, or 416 Volt DCA-25SSAI - OUTPUT VOLTAGE SETUP3 Phase, 480V, 440V, or 416 Volt Single Phase 277V, 254V, or3 Phase, 240V, 220V, or 208 Volt Single Phase 240V, 220V, or 208 VoltSingle Phase 139V, 127V, or DCA-25SSAI - OUTPUT VOLTAGE SETUPVoltage Selector Switch- Single Phase 240/120V Position DCA-25SSAI - OUTPUT VOLTAGE SETUPSingle Phase 120 Volt Single Phase, 240 VoltMounting DCA-25SSAI - INSTALLATIONOutdoor Installation Figure 30. Typical Generator Grounding Application DCA-25SSAI - INSTALLATIONTable 9. Cable Selection 60 Hz, Single Phase Operation DCA-25SSAI - PRE-SETUP#10 Wire #12 WireLubrication Oil Table 10. Recommended Motor OilDCA-25SSAI - PRE-SETUP Figure 31. Engine Oil DipstickAir Cleaner Cleaning the Outer RadiatorAdjusting Fan Belt Fan Belt TensionBattery Cable Installation DCA-25SSAI - PRE-SETUPWiring Piping and Hose ConnectionDCA-25SSAI - LOAD APPLICATION Single Phase LoadThree Phase Load Before Starting Generator and Control Panel DCA-25SSAI - GENERATOR START-UP PROCEDUREBefore Starting Engine Figure 38. Voltage Selection Switch DCA-25SSAI - GENERATOR START-UP PROCEDUREFigure 41. Ignition Switch ‘START’ Figure 40. Ignition Switch ‘PREHEAT’ Figure 44. Voltage Meter VoltsDCA-25SSAI - GENERATOR START-UP PROCEDURE ENGINE SHUTDOWN DCA-25SSAI - GENERATOR SHUTDOWN PROCEDURENOTE PAGE Service Daily DCA-25SSAI - MAINTENANCECleaning the Fuel Strainer General InspectionDCA-25SSAI - MAINTENANCE Generator StorageINSPECTION / MAINTENANCE 10 HrsPAGE 50 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI - GENERATORWIRING DIAGRAMDCA-25SSAI - ENGINEWIRING DIAGRAM TABLE 14. ENGINE TROUBLESHOOTING DCA-25SSAI -TROUBLESHOOTING ENGINESYMPTOM POSSIBLE PROBLEMTABLE 14. ENGINE TROUBLESHOOTING CONTINUED DCA-25SSAI -TROUBLESHOOTING ENGINESYMPTOM POSSIBLE PROBLEMTABLE 17. GENERATOR TROUBLESHOOTING DCA-25SSAI -TROUBLESHOOTING GENERATORSYMPTOM POSSIBLE PROBLEMNOTE PAGE EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts bookItems Found In the “Remarks” Column Items Found In the “Items Number” ColumnDCA-25SSAI W/ISUZU C240 DIESEL ENGINE 1 TO 3 UNITS DCA-25SSAI - SUGGESTED SPARE PARTSDescription PAGE 58 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- GENERATOR ASSYGENERATOR ASSY GENERATOR ASSY DCA-25SSAIPAGE 60 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- GENERATOR ASSYDCA-25SSAI --- GENERATOR ASSY REMARKSPAGE 62 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- CONTROL BOX ASSYCONTROL BOX ASSY DCA-25SSAI CONTROL BOX ASSYREMARKS CONTROL BOX ASSYPAGE 64 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- CONTROL BOX ASSYREMARKS DCA-25SSAICONTROL BOX ASSY PAGE 66 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI ENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY REMARKS DCA-25SSAI ENGINE AND RADIATOR ASSYREPLACES 0602000008 ISUZU C240 REPLACES 0602040069FWG058036PAGE 68 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI ENGINE AND RADIATOR ASSYEARTH CABLE DCA-25SSAI ENGINE AND RADIATOR ASSYREMARKS PAGE 70 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- ENGINE OPERATING PANEL ASSYENGINE OPERATING PANEL ASSY DCA-25SSAI ENGINE OPERATING PANEL ASSYREPLACES 060212005225000KX3710 BRACKET, ENGINE STOPPERPAGE 72 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- ENGINE OPERATING PANEL ASSYENGINE OPERATING PANEL ASSY DCA-25SSAIREMARKS SET BOARD, OUTPUT TERMINALPAGE 74 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- BATTERY ASSYBATTERY ASSY REMARKS BATTERY ASSYDCA-25SSAI PAGE 76 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- MUFFLER ASSYMUFFLER ASSY DCA-25SSAI MUFFLER ASSYREMARKS 7342311002APAGE 78 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- FUEL TANK ASSYFUEL TANK ASSY REMARKS FUEL TANK ASSYDCA-25SSAI PAGE 80 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- ENCLOSURE ASSYENCLOSURE ASSY REMARKS ENCLOSURE ASSYDCA-25SSAI PAGE 82 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- ENCLOSURE ASSYREMARKS DCA-25SSAIENCLOSURE ASSY PAGE 84 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- DECALSDECAL ASSY REMARKS DECALSDCA-25SSAI PAGE 86 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 ISUZU C240 --- CYLINDER HEAD AND COVER ASSYCYLINDER HEAD AND COVER ASSY INLET AND EXHAUST VALVE SEAL ISUZU C240 --- CYLINDER HEAD AND COVER ASSYCYLINDER HEAD OIL COOLER PLUG REMARKSPAGE 88 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 ISUZU C240 --- CYLINDER BLOCK ASSYCYLINDER BLOCK ASSY REMARKS ISUZU C240 --- CYLINDER BLOCK ASSYTAPPET CHAMBER COVER ASSY TAPPET CHAMBER COVER CLIPPAGE 90 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 ISUZU C240 ---TIMING GEAR ASSYTIMING GEAR ASSY ISUZU C240 ---TIMING GEAR ASSY PAGE 92 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 ISUZU C240 FLYWHEEL HOUSING ASSYFLYWHEEL HOUSING ASSY STIFFENER RIGHT SIDE ISUZU C240 FLYWHEEL HOUSING ASSYPAGE 94 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 ISUZU C240 OIL PAN ASSYOIL PAN ASSY REMARKS ISUZU C240 OIL PAN ASSYPAGE 96 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 ISUZU C240 ---OIL PUMP ASSYOIL PUMP ASSY 22*% ISUZU C240 ---OIL PUMP ASSYINCL. ITEMS W INCL. ITEMS W/#PAGE 98 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 ISUZU C240 --- CRANKSHAFT, BRIDGE AND FLYWHEEL ASSYCRANKSHAFT, BRIDGE AND FLYWHEEL ASSY ISUZU C240 --- CRANKSHAFT, BRIDGE AND FLYWHEEL ASSY CONNECTING ROD ASSYREMARKS 9-1@OIL AND FUEL FILTER ASSY ISUZU C240 --- OIL AND FUEL FILTER ASSYREMARKS ISUZU C240OIL AND FUEL FILTER ASSY OIL PIPE ASSY ISUZU C240 --- OIL PIPE ASSYOIL PIPE ASSY ISUZU C240WATER PUMP AND FAN ASSY ISUZU C240 --- WATER PUMP AND FAN ASSYISUZU C240 --- WATER PUMP AND FAN ASSY ADJUSTING FAN BELT PLATEREMARKS WATER PUMP ASSYINTAKE AND EXHAUST MAINIFOLD ASSY ISUZU C240 --- INTAKE AND EXHAUST MANIFOLD ASSYINTAKE AND EXHAUST MANIFOLD ASSY WIRE CONTROL BRACKETISUZU C240 --- INTAKE AND EXHAUST MANIFOLD ASSY AIR CLEANER ASSY ISUZU C240 --- AIR CLEANER ASSYAIR CLEANER ASSY ISUZU C240 --- AIR CLEANER ASSYAIR CLEANER ASSY REMARKSENGINE FOOT ASSY ISUZU C240 --- ENGINE FOOT ASSYENGINE FOOT ASSY ISUZU C240 --- ENGINE FOOT ASSYQTY. REMARKS INJECTION PUMP ASSY ISUZU C240 --- INJECTION PUMP ASSYISUZU C240 INJECTION PUMP ASSYREMARKS INJ. PUMP SPACER BRACKETELECTRICAL PARTS ISUZU C240 --- ELECTRICAL PARTSISUZU C240 ELECTRICAL PARTSREMARKS ELECTRICAL PARTSACCESSORIES ISUZU C240 --- ACCESSORIESISUZU C240 ACCESSORIESREMARKS DRIVE ASSYINJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTION PUMP COMP. ASSYREMARKS ISUZU C240 --- INJECTION PUMP COMP. ASSYISUZU C240 --- INJECTION PUMP COMP. ASSY ISUZU C240 --- INJECTION PUMP COMP. ASSY ISUZU C240 --- INJECTION PUMP COMP. ASSY QTY. REMARKS ISUZU C240 --- INJECTION PUMP COMP. ASSYGOVERNOR COMP. ASSY ISUZU C240 ---GOVERNOR COMP. ASSYREMARKS GOVERNOR COMP. ASSYISUZU C240 ISUZU C240 --- GOVERNOR COMP. ASSY REMARKS GOVERNOR COMP. ASSYISUZU C240 FEED PUMP COMP. ASSY ISUZU C240 --- FEED PUMP COMP. ASSYREMARKS FEED PUMP COMP. ASSYISUZU C240 AUTO TIMER COMP. ASSY ISUZU C240 --- AUTO TIMER COMP. ASSYREMARKS ISUZU C240 --- AUTO TIMER COMP. ASSYNOZZLE HOLDER COMP. ASSY ISUZU C240 --- NOZZLE HOLDER COMP. ASSYPUSH ROD ISUZU C240 --- NOZZLE HOLDER COMP. ASSYREMARKS STARTER COMP. ASSY ISUZU C240 ---STARTER COMP. ASSYMAGNETIC SWITCH ASSY STARTER COMP. ASSYISUZU C240 REMARKSALTERNATOR COMP. ASSY. OCT. 1992~ ISUZU C240 --- ALTERNATOR COMP. ASSYISUZU C240 ALTERNATOR COMP. ASSYREMARKS 10*#%ALTERNATOR COMP. ASSY. BEFORE OCT ISUZU C240 ---ALTERNATOR COMP. ASSYALTERNATOR COMP. ASSY ISUZU C240REMARKS 27*#TERMS AND CONDITIONS OF SALE - PARTS Effective July 111. Credit issued will be applied to future purchases only SPECIAL EXPEDITING SERVICENOTE PAGE PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING HERES HOW TO GET HELPSERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046