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Multiquip operation manual DCA-25SSAI - MAJOR COMPONENTS, Major Components

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DCA-25SSAI — MAJOR COMPONENTS

DCA-25SSAI — MAJOR COMPONENTS

Figure 4. Major Components

PAGE 21 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)

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Multiquip operation manual DCA-25SSAI - MAJOR COMPONENTS, Major Components

Contents

MQ POWER DCA-25SSAI WHISPERWATTTM GENERATOR PARTS AND OPERATION MANUALPARTS LIST NO SERVICE DEPARTMENTPAGE 2 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING HERES HOW TO GET HELPSERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046Specification and part number are subject to change without notice TABLE OF CONTENTSMQ POWER DCA-25SSAI AC GENERATOR ISUZU C240 ENGINENow! Direct TOLL-FREE access to our Parts Department PARTS ORDERING PROCEDURESExtra DiscountGENERAL SAFETY RULES FOR SAFE OPERATIONPAGE 6 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 Radiator RULES FOR SAFE OPERATIONBattery Loading and Unloading CraneRULES FOR SAFE OPERATION RULES FOR SAFE OPERATION Maintenance SafetyTransporting EmergenciesDCA-25SSAI -TOWING RULES FOR SAFE OPERATION Towing Safety PrecautionsExplanation of Chart DCA-25SSAI - TRAILER-SAFETY GUIDELINESTable 1. Specifications DCA-25SSAI -TRAILER-SPECIFICATIONSPAGE 12 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 MODELTable 1. Specifications Cont DCA-25SSAI -TRAILER-SPECIFICATIONSMODEL COUPLERTires/Wheels/Lug Nuts DCA-25SSAI -TRAILER SAFETY GUIDELINESTire Wear/Inflation SuspensionTorque Ft.-Lbs DCA-25SSAI -TRAILER SAFETY GUIDELINESLug Nut Torque Requirements Table 3. Suspension Torque RequirementsDCA-25SSAI -TRAILER-WIRING DIAGRAM LIGHTS ARE ORIENTED FROM THE DRIVER’S SEATPAGE 16 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI - GENERATOR DECALS PAGE 18 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI - GENERATOR DECALSGenerator Specifications DCA-25SSAI - SPECIFICATIONSEngine Specifications Zig ZagDCA-25SSAI FAMILIARIZATION Generator DCA-25SSAI - GENERAL INFORMATIONEngine Operating Panel Generator Control PanelFigure 4. Major Components DCA-25SSAI - MAJOR COMPONENTSDCA-25SSAI - DIMENSIONS TOP, SIDE AND FRONT Figure 5. DimensionsPAGE 22 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 NOTE PAGE DCA-25SSAI - CONTROL PANEL Figure 6. Control PanelPAGE 24 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 1. Main Circuit Breaker - This three-pole, 60 amp main breaker is provided to protect the UVW voltage output terminals from overload DCA-25SSAI - CONTROL PANELDCA-25SSAI - ENGINE OPERATING PANEL Figure 7. Engine Operating PanelPAGE 26 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI - ENGINE OPERATING PANEL DCA-25SSAI - OUTPUTTERMINAL PANEL Connecting Load120 Volt Receptacle Circuit BreakersDCA-25SSAI - OUTPUTTERMINAL PANEL Figure 10. Output Terminal DescriptionLegs “O” and Ground are considered Bonded Grounds Voltage Selector Switch Locking Button DCA-25SSAI - OUTPUT AMPERAGE SETUPOutput Terminal Panel Available Voltages Over Current RelayHow To Read The Output Terminal Gauges DCA-25SSAI - OUTPUT AMPERAGE SETUPTable 8. Receptacle Use Receptacle Use240/120V Hard Wire Hookup DCA-25SSAI - OUTPUT VOLTAGE SETUPSingle Phase 480V, 440V, or 416 Volt DCA-25SSAI - OUTPUT VOLTAGE SETUP3 Phase, 480V, 440V, or 416 Volt Single Phase 277V, 254V, or3 Phase, 240V, 220V, or 208 Volt Single Phase 240V, 220V, or 208 VoltSingle Phase 139V, 127V, or DCA-25SSAI - OUTPUT VOLTAGE SETUPVoltage Selector Switch- Single Phase 240/120V Position DCA-25SSAI - OUTPUT VOLTAGE SETUPSingle Phase 120 Volt Single Phase, 240 VoltDCA-25SSAI - INSTALLATION Outdoor InstallationMounting Figure 30. Typical Generator Grounding Application DCA-25SSAI - INSTALLATIONTable 9. Cable Selection 60 Hz, Single Phase Operation DCA-25SSAI - PRE-SETUP#10 Wire #12 WireLubrication Oil Table 10. Recommended Motor OilDCA-25SSAI - PRE-SETUP Figure 31. Engine Oil DipstickAir Cleaner Cleaning the Outer RadiatorAdjusting Fan Belt Fan Belt TensionBattery Cable Installation DCA-25SSAI - PRE-SETUPWiring Piping and Hose ConnectionSingle Phase Load Three Phase LoadDCA-25SSAI - LOAD APPLICATION DCA-25SSAI - GENERATOR START-UP PROCEDURE Before Starting EngineBefore Starting Generator and Control Panel Figure 38. Voltage Selection Switch DCA-25SSAI - GENERATOR START-UP PROCEDUREFigure 41. Ignition Switch ‘START’ Figure 40. Ignition Switch ‘PREHEAT’ Figure 44. Voltage Meter VoltsDCA-25SSAI - GENERATOR START-UP PROCEDURE ENGINE SHUTDOWN DCA-25SSAI - GENERATOR SHUTDOWN PROCEDURENOTE PAGE Service Daily DCA-25SSAI - MAINTENANCECleaning the Fuel Strainer General InspectionDCA-25SSAI - MAINTENANCE Generator StorageINSPECTION / MAINTENANCE 10 HrsPAGE 50 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI - GENERATORWIRING DIAGRAMDCA-25SSAI - ENGINEWIRING DIAGRAM TABLE 14. ENGINE TROUBLESHOOTING DCA-25SSAI -TROUBLESHOOTING ENGINESYMPTOM POSSIBLE PROBLEMTABLE 14. ENGINE TROUBLESHOOTING CONTINUED DCA-25SSAI -TROUBLESHOOTING ENGINESYMPTOM POSSIBLE PROBLEMTABLE 17. GENERATOR TROUBLESHOOTING DCA-25SSAI -TROUBLESHOOTING GENERATORSYMPTOM POSSIBLE PROBLEMNOTE PAGE EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts bookItems Found In the “Remarks” Column Items Found In the “Items Number” ColumnDCA-25SSAI - SUGGESTED SPARE PARTS DescriptionDCA-25SSAI W/ISUZU C240 DIESEL ENGINE 1 TO 3 UNITS DCA-25SSAI --- GENERATOR ASSY GENERATOR ASSYPAGE 58 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 GENERATOR ASSY DCA-25SSAIPAGE 60 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- GENERATOR ASSYDCA-25SSAI --- GENERATOR ASSY REMARKSDCA-25SSAI --- CONTROL BOX ASSY CONTROL BOX ASSYPAGE 62 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI CONTROL BOX ASSYREMARKS CONTROL BOX ASSYPAGE 64 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- CONTROL BOX ASSYDCA-25SSAI CONTROL BOX ASSYREMARKS DCA-25SSAI ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYPAGE 66 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 REMARKS DCA-25SSAI ENGINE AND RADIATOR ASSYREPLACES 0602000008 ISUZU C240 REPLACES 0602040069FWG058036PAGE 68 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI ENGINE AND RADIATOR ASSYDCA-25SSAI ENGINE AND RADIATOR ASSY REMARKSEARTH CABLE DCA-25SSAI --- ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSYPAGE 70 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI ENGINE OPERATING PANEL ASSYREPLACES 060212005225000KX3710 BRACKET, ENGINE STOPPERPAGE 72 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- ENGINE OPERATING PANEL ASSYENGINE OPERATING PANEL ASSY DCA-25SSAIREMARKS SET BOARD, OUTPUT TERMINALDCA-25SSAI --- BATTERY ASSY BATTERY ASSYPAGE 74 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 BATTERY ASSY DCA-25SSAIREMARKS DCA-25SSAI --- MUFFLER ASSY MUFFLER ASSYPAGE 76 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI MUFFLER ASSYREMARKS 7342311002ADCA-25SSAI --- FUEL TANK ASSY FUEL TANK ASSYPAGE 78 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 FUEL TANK ASSY DCA-25SSAIREMARKS DCA-25SSAI --- ENCLOSURE ASSY ENCLOSURE ASSYPAGE 80 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 ENCLOSURE ASSY DCA-25SSAIREMARKS PAGE 82 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- ENCLOSURE ASSYDCA-25SSAI ENCLOSURE ASSYREMARKS DCA-25SSAI --- DECALS DECAL ASSYPAGE 84 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DECALS DCA-25SSAIREMARKS ISUZU C240 --- CYLINDER HEAD AND COVER ASSY CYLINDER HEAD AND COVER ASSYPAGE 86 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 INLET AND EXHAUST VALVE SEAL ISUZU C240 --- CYLINDER HEAD AND COVER ASSYCYLINDER HEAD OIL COOLER PLUG REMARKSISUZU C240 --- CYLINDER BLOCK ASSY CYLINDER BLOCK ASSYPAGE 88 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 REMARKS ISUZU C240 --- CYLINDER BLOCK ASSYTAPPET CHAMBER COVER ASSY TAPPET CHAMBER COVER CLIPISUZU C240 ---TIMING GEAR ASSY TIMING GEAR ASSYPAGE 90 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 ISUZU C240 ---TIMING GEAR ASSY ISUZU C240 FLYWHEEL HOUSING ASSY FLYWHEEL HOUSING ASSYPAGE 92 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 STIFFENER RIGHT SIDE ISUZU C240 FLYWHEEL HOUSING ASSYISUZU C240 OIL PAN ASSY OIL PAN ASSYPAGE 94 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 REMARKS ISUZU C240 OIL PAN ASSYISUZU C240 ---OIL PUMP ASSY OIL PUMP ASSYPAGE 96 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 22*% ISUZU C240 ---OIL PUMP ASSYINCL. ITEMS W INCL. ITEMS W/#ISUZU C240 --- CRANKSHAFT, BRIDGE AND FLYWHEEL ASSY CRANKSHAFT, BRIDGE AND FLYWHEEL ASSYPAGE 98 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 ISUZU C240 --- CRANKSHAFT, BRIDGE AND FLYWHEEL ASSY CONNECTING ROD ASSYREMARKS 9-1@OIL AND FUEL FILTER ASSY ISUZU C240 --- OIL AND FUEL FILTER ASSYISUZU C240 OIL AND FUEL FILTER ASSYREMARKS OIL PIPE ASSY ISUZU C240 --- OIL PIPE ASSYOIL PIPE ASSY ISUZU C240WATER PUMP AND FAN ASSY ISUZU C240 --- WATER PUMP AND FAN ASSYISUZU C240 --- WATER PUMP AND FAN ASSY ADJUSTING FAN BELT PLATEREMARKS WATER PUMP ASSYINTAKE AND EXHAUST MAINIFOLD ASSY ISUZU C240 --- INTAKE AND EXHAUST MANIFOLD ASSYWIRE CONTROL BRACKET ISUZU C240 --- INTAKE AND EXHAUST MANIFOLD ASSYINTAKE AND EXHAUST MANIFOLD ASSY AIR CLEANER ASSY ISUZU C240 --- AIR CLEANER ASSYAIR CLEANER ASSY ISUZU C240 --- AIR CLEANER ASSYAIR CLEANER ASSY REMARKSENGINE FOOT ASSY ISUZU C240 --- ENGINE FOOT ASSYISUZU C240 --- ENGINE FOOT ASSY QTY. REMARKSENGINE FOOT ASSY INJECTION PUMP ASSY ISUZU C240 --- INJECTION PUMP ASSYISUZU C240 INJECTION PUMP ASSYREMARKS INJ. PUMP SPACER BRACKETELECTRICAL PARTS ISUZU C240 --- ELECTRICAL PARTSISUZU C240 ELECTRICAL PARTSREMARKS ELECTRICAL PARTSACCESSORIES ISUZU C240 --- ACCESSORIESISUZU C240 ACCESSORIESREMARKS DRIVE ASSYINJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTION PUMP COMP. ASSYREMARKS ISUZU C240 --- INJECTION PUMP COMP. ASSYISUZU C240 --- INJECTION PUMP COMP. ASSY ISUZU C240 --- INJECTION PUMP COMP. ASSY ISUZU C240 --- INJECTION PUMP COMP. ASSY QTY. REMARKS ISUZU C240 --- INJECTION PUMP COMP. ASSYGOVERNOR COMP. ASSY ISUZU C240 ---GOVERNOR COMP. ASSYGOVERNOR COMP. ASSY ISUZU C240REMARKS ISUZU C240 --- GOVERNOR COMP. ASSY GOVERNOR COMP. ASSY ISUZU C240REMARKS FEED PUMP COMP. ASSY ISUZU C240 --- FEED PUMP COMP. ASSYFEED PUMP COMP. ASSY ISUZU C240REMARKS AUTO TIMER COMP. ASSY ISUZU C240 --- AUTO TIMER COMP. ASSYREMARKS ISUZU C240 --- AUTO TIMER COMP. ASSYNOZZLE HOLDER COMP. ASSY ISUZU C240 --- NOZZLE HOLDER COMP. ASSYISUZU C240 --- NOZZLE HOLDER COMP. ASSY REMARKSPUSH ROD STARTER COMP. ASSY ISUZU C240 ---STARTER COMP. ASSYMAGNETIC SWITCH ASSY STARTER COMP. ASSYISUZU C240 REMARKSALTERNATOR COMP. ASSY. OCT. 1992~ ISUZU C240 --- ALTERNATOR COMP. ASSYISUZU C240 ALTERNATOR COMP. ASSYREMARKS 10*#%ALTERNATOR COMP. ASSY. BEFORE OCT ISUZU C240 ---ALTERNATOR COMP. ASSYALTERNATOR COMP. ASSY ISUZU C240REMARKS 27*#TERMS AND CONDITIONS OF SALE - PARTS Effective July 111. Credit issued will be applied to future purchases only SPECIAL EXPEDITING SERVICENOTE PAGE PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING HERES HOW TO GET HELPSERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046