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Multiquip DCA-25SSAI operation manual Note Page

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PAGE 23 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)

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Multiquip DCA-25SSAI operation manual Note Page

Contents

SERVICE DEPARTMENT PARTS AND OPERATION MANUALMQ POWER DCA-25SSAI WHISPERWATTTM GENERATOR PARTS LIST NOPAGE 2 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046ISUZU C240 ENGINE TABLE OF CONTENTSSpecification and part number are subject to change without notice MQ POWER DCA-25SSAI AC GENERATORDiscount PARTS ORDERING PROCEDURESNow! Direct TOLL-FREE access to our Parts Department ExtraPAGE 6 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 GENERAL SAFETYRULES FOR SAFE OPERATION Radiator RULES FOR SAFE OPERATIONRULES FOR SAFE OPERATION BatteryLoading and Unloading Crane Emergencies Maintenance SafetyRULES FOR SAFE OPERATION TransportingDCA-25SSAI -TOWING RULES FOR SAFE OPERATION Towing Safety PrecautionsExplanation of Chart DCA-25SSAI - TRAILER-SAFETY GUIDELINESMODEL DCA-25SSAI -TRAILER-SPECIFICATIONSTable 1. Specifications PAGE 12 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01COUPLER DCA-25SSAI -TRAILER-SPECIFICATIONSTable 1. Specifications Cont MODELSuspension DCA-25SSAI -TRAILER SAFETY GUIDELINESTires/Wheels/Lug Nuts Tire Wear/InflationTable 3. Suspension Torque Requirements DCA-25SSAI -TRAILER SAFETY GUIDELINESTorque Ft.-Lbs Lug Nut Torque RequirementsPAGE 16 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI -TRAILER-WIRING DIAGRAMLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT DCA-25SSAI - GENERATOR DECALS PAGE 18 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI - GENERATOR DECALSZig Zag DCA-25SSAI - SPECIFICATIONSGenerator Specifications Engine SpecificationsGenerator Control Panel DCA-25SSAI - GENERAL INFORMATIONDCA-25SSAI FAMILIARIZATION Generator Engine Operating PanelFigure 4. Major Components DCA-25SSAI - MAJOR COMPONENTSPAGE 22 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI - DIMENSIONS TOP, SIDE AND FRONTFigure 5. Dimensions NOTE PAGE PAGE 24 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI - CONTROL PANELFigure 6. Control Panel 1. Main Circuit Breaker - This three-pole, 60 amp main breaker is provided to protect the UVW voltage output terminals from overload DCA-25SSAI - CONTROL PANELPAGE 26 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI - ENGINE OPERATING PANELFigure 7. Engine Operating Panel DCA-25SSAI - ENGINE OPERATING PANEL Circuit Breakers Connecting LoadDCA-25SSAI - OUTPUTTERMINAL PANEL 120 Volt ReceptacleLegs “O” and Ground are considered Bonded Grounds DCA-25SSAI - OUTPUTTERMINAL PANELFigure 10. Output Terminal Description Over Current Relay DCA-25SSAI - OUTPUT AMPERAGE SETUPVoltage Selector Switch Locking Button Output Terminal Panel Available VoltagesReceptacle Use DCA-25SSAI - OUTPUT AMPERAGE SETUPHow To Read The Output Terminal Gauges Table 8. Receptacle Use240/120V Hard Wire Hookup DCA-25SSAI - OUTPUT VOLTAGE SETUPSingle Phase 277V, 254V, or DCA-25SSAI - OUTPUT VOLTAGE SETUPSingle Phase 480V, 440V, or 416 Volt 3 Phase, 480V, 440V, or 416 VoltDCA-25SSAI - OUTPUT VOLTAGE SETUP Single Phase 240V, 220V, or 208 Volt3 Phase, 240V, 220V, or 208 Volt Single Phase 139V, 127V, orSingle Phase, 240 Volt DCA-25SSAI - OUTPUT VOLTAGE SETUPVoltage Selector Switch- Single Phase 240/120V Position Single Phase 120 VoltMounting DCA-25SSAI - INSTALLATIONOutdoor Installation Figure 30. Typical Generator Grounding Application DCA-25SSAI - INSTALLATION#12 Wire DCA-25SSAI - PRE-SETUPTable 9. Cable Selection 60 Hz, Single Phase Operation #10 WireFigure 31. Engine Oil Dipstick Table 10. Recommended Motor OilLubrication Oil DCA-25SSAI - PRE-SETUPFan Belt Tension Cleaning the Outer RadiatorAir Cleaner Adjusting Fan BeltPiping and Hose Connection DCA-25SSAI - PRE-SETUPBattery Cable Installation WiringDCA-25SSAI - LOAD APPLICATION Single Phase LoadThree Phase Load Before Starting Generator and Control Panel DCA-25SSAI - GENERATOR START-UP PROCEDUREBefore Starting Engine Figure 40. Ignition Switch ‘PREHEAT’ Figure 44. Voltage Meter Volts DCA-25SSAI - GENERATOR START-UP PROCEDUREFigure 38. Voltage Selection Switch Figure 41. Ignition Switch ‘START’DCA-25SSAI - GENERATOR START-UP PROCEDURE ENGINE SHUTDOWN DCA-25SSAI - GENERATOR SHUTDOWN PROCEDURENOTE PAGE General Inspection DCA-25SSAI - MAINTENANCEService Daily Cleaning the Fuel Strainer10 Hrs Generator StorageDCA-25SSAI - MAINTENANCE INSPECTION / MAINTENANCEPAGE 50 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI - GENERATORWIRING DIAGRAMDCA-25SSAI - ENGINEWIRING DIAGRAM POSSIBLE PROBLEM DCA-25SSAI -TROUBLESHOOTING ENGINETABLE 14. ENGINE TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM DCA-25SSAI -TROUBLESHOOTING ENGINETABLE 14. ENGINE TROUBLESHOOTING CONTINUED SYMPTOMPOSSIBLE PROBLEM DCA-25SSAI -TROUBLESHOOTING GENERATORTABLE 17. GENERATOR TROUBLESHOOTING SYMPTOMNOTE PAGE Items Found In the “Items Number” Column How to read the marks and remarks used in this parts bookEXPLANATION OF CODE IN REMARKS COLUMN Items Found In the “Remarks” ColumnDCA-25SSAI W/ISUZU C240 DIESEL ENGINE 1 TO 3 UNITS DCA-25SSAI - SUGGESTED SPARE PARTSDescription PAGE 58 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- GENERATOR ASSYGENERATOR ASSY GENERATOR ASSY DCA-25SSAIPAGE 60 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- GENERATOR ASSYDCA-25SSAI --- GENERATOR ASSY REMARKSPAGE 62 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- CONTROL BOX ASSYCONTROL BOX ASSY CONTROL BOX ASSY CONTROL BOX ASSYDCA-25SSAI REMARKSPAGE 64 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- CONTROL BOX ASSYREMARKS DCA-25SSAICONTROL BOX ASSY PAGE 66 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI ENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY REPLACES 0602040069FWG058036 DCA-25SSAI ENGINE AND RADIATOR ASSYREMARKS REPLACES 0602000008 ISUZU C240PAGE 68 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI ENGINE AND RADIATOR ASSYEARTH CABLE DCA-25SSAI ENGINE AND RADIATOR ASSYREMARKS PAGE 70 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- ENGINE OPERATING PANEL ASSYENGINE OPERATING PANEL ASSY BRACKET, ENGINE STOPPER ENGINE OPERATING PANEL ASSYDCA-25SSAI REPLACES 060212005225000KX3710PAGE 72 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- ENGINE OPERATING PANEL ASSYSET BOARD, OUTPUT TERMINAL DCA-25SSAIENGINE OPERATING PANEL ASSY REMARKSPAGE 74 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- BATTERY ASSYBATTERY ASSY REMARKS BATTERY ASSYDCA-25SSAI PAGE 76 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- MUFFLER ASSYMUFFLER ASSY 7342311002A MUFFLER ASSYDCA-25SSAI REMARKSPAGE 78 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- FUEL TANK ASSYFUEL TANK ASSY REMARKS FUEL TANK ASSYDCA-25SSAI PAGE 80 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- ENCLOSURE ASSYENCLOSURE ASSY REMARKS ENCLOSURE ASSYDCA-25SSAI PAGE 82 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- ENCLOSURE ASSYREMARKS DCA-25SSAIENCLOSURE ASSY PAGE 84 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- DECALSDECAL ASSY REMARKS DECALSDCA-25SSAI PAGE 86 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 ISUZU C240 --- CYLINDER HEAD AND COVER ASSYCYLINDER HEAD AND COVER ASSY REMARKS ISUZU C240 --- CYLINDER HEAD AND COVER ASSYINLET AND EXHAUST VALVE SEAL CYLINDER HEAD OIL COOLER PLUGPAGE 88 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 ISUZU C240 --- CYLINDER BLOCK ASSYCYLINDER BLOCK ASSY TAPPET CHAMBER COVER CLIP ISUZU C240 --- CYLINDER BLOCK ASSYREMARKS TAPPET CHAMBER COVER ASSYPAGE 90 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 ISUZU C240 ---TIMING GEAR ASSYTIMING GEAR ASSY ISUZU C240 ---TIMING GEAR ASSY PAGE 92 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 ISUZU C240 FLYWHEEL HOUSING ASSYFLYWHEEL HOUSING ASSY STIFFENER RIGHT SIDE ISUZU C240 FLYWHEEL HOUSING ASSYPAGE 94 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 ISUZU C240 OIL PAN ASSYOIL PAN ASSY REMARKS ISUZU C240 OIL PAN ASSYPAGE 96 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 ISUZU C240 ---OIL PUMP ASSYOIL PUMP ASSY INCL. ITEMS W/# ISUZU C240 ---OIL PUMP ASSY22*% INCL. ITEMS WPAGE 98 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 ISUZU C240 --- CRANKSHAFT, BRIDGE AND FLYWHEEL ASSYCRANKSHAFT, BRIDGE AND FLYWHEEL ASSY 9-1@ CONNECTING ROD ASSYISUZU C240 --- CRANKSHAFT, BRIDGE AND FLYWHEEL ASSY REMARKSOIL AND FUEL FILTER ASSY ISUZU C240 --- OIL AND FUEL FILTER ASSYREMARKS ISUZU C240OIL AND FUEL FILTER ASSY OIL PIPE ASSY ISUZU C240 --- OIL PIPE ASSYOIL PIPE ASSY ISUZU C240WATER PUMP AND FAN ASSY ISUZU C240 --- WATER PUMP AND FAN ASSYWATER PUMP ASSY ADJUSTING FAN BELT PLATEISUZU C240 --- WATER PUMP AND FAN ASSY REMARKSINTAKE AND EXHAUST MAINIFOLD ASSY ISUZU C240 --- INTAKE AND EXHAUST MANIFOLD ASSYINTAKE AND EXHAUST MANIFOLD ASSY WIRE CONTROL BRACKETISUZU C240 --- INTAKE AND EXHAUST MANIFOLD ASSY AIR CLEANER ASSY ISUZU C240 --- AIR CLEANER ASSYREMARKS ISUZU C240 --- AIR CLEANER ASSYAIR CLEANER ASSY AIR CLEANER ASSYENGINE FOOT ASSY ISUZU C240 --- ENGINE FOOT ASSYENGINE FOOT ASSY ISUZU C240 --- ENGINE FOOT ASSYQTY. REMARKS INJECTION PUMP ASSY ISUZU C240 --- INJECTION PUMP ASSYINJ. PUMP SPACER BRACKET INJECTION PUMP ASSYISUZU C240 REMARKSELECTRICAL PARTS ISUZU C240 --- ELECTRICAL PARTSELECTRICAL PARTS ELECTRICAL PARTSISUZU C240 REMARKSACCESSORIES ISUZU C240 --- ACCESSORIESDRIVE ASSY ACCESSORIESISUZU C240 REMARKSINJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTION PUMP COMP. ASSYREMARKS ISUZU C240 --- INJECTION PUMP COMP. ASSYISUZU C240 --- INJECTION PUMP COMP. ASSY ISUZU C240 --- INJECTION PUMP COMP. ASSY ISUZU C240 --- INJECTION PUMP COMP. ASSY QTY. REMARKS ISUZU C240 --- INJECTION PUMP COMP. ASSYGOVERNOR COMP. ASSY ISUZU C240 ---GOVERNOR COMP. ASSYREMARKS GOVERNOR COMP. ASSYISUZU C240 ISUZU C240 --- GOVERNOR COMP. ASSY REMARKS GOVERNOR COMP. ASSYISUZU C240 FEED PUMP COMP. ASSY ISUZU C240 --- FEED PUMP COMP. ASSYREMARKS FEED PUMP COMP. ASSYISUZU C240 AUTO TIMER COMP. ASSY ISUZU C240 --- AUTO TIMER COMP. ASSYREMARKS ISUZU C240 --- AUTO TIMER COMP. ASSYNOZZLE HOLDER COMP. ASSY ISUZU C240 --- NOZZLE HOLDER COMP. ASSYPUSH ROD ISUZU C240 --- NOZZLE HOLDER COMP. ASSYREMARKS STARTER COMP. ASSY ISUZU C240 ---STARTER COMP. ASSYREMARKS STARTER COMP. ASSYMAGNETIC SWITCH ASSY ISUZU C240ALTERNATOR COMP. ASSY. OCT. 1992~ ISUZU C240 --- ALTERNATOR COMP. ASSY10*#% ALTERNATOR COMP. ASSYISUZU C240 REMARKSALTERNATOR COMP. ASSY. BEFORE OCT ISUZU C240 ---ALTERNATOR COMP. ASSY27*# ISUZU C240ALTERNATOR COMP. ASSY REMARKSSPECIAL EXPEDITING SERVICE Effective July 1TERMS AND CONDITIONS OF SALE - PARTS 11. Credit issued will be applied to future purchases onlyNOTE PAGE WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046