Manuals / Multiquip / Marine Equipment / Marine Safety Devices

Multiquip DCA-25SSAI Heres How To Get Help, Main, 800/421-1244 or 310/537-3700 FAX 310/537-3927

Models: DCA-25SSAI

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HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING

PARTS DEPARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284

SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046

WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046

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800/421-1244 or 310/537-3700 FAX: 310/537-3927

PAGE 3 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01)

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Multiquip DCA-25SSAI Heres How To Get Help, Please Have The Model And Serial Number On-Hand When Calling, Main

Contents

SERVICE DEPARTMENT PARTS AND OPERATION MANUALMQ POWER DCA-25SSAI WHISPERWATTTM GENERATOR PARTS LIST NOPAGE 2 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046ISUZU C240 ENGINE TABLE OF CONTENTSSpecification and part number are subject to change without notice MQ POWER DCA-25SSAI AC GENERATORDiscount PARTS ORDERING PROCEDURESNow! Direct TOLL-FREE access to our Parts Department ExtraGENERAL SAFETY RULES FOR SAFE OPERATIONPAGE 6 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 Radiator RULES FOR SAFE OPERATIONBattery Loading and Unloading CraneRULES FOR SAFE OPERATION Emergencies Maintenance SafetyRULES FOR SAFE OPERATION TransportingDCA-25SSAI -TOWING RULES FOR SAFE OPERATION Towing Safety PrecautionsExplanation of Chart DCA-25SSAI - TRAILER-SAFETY GUIDELINESMODEL DCA-25SSAI -TRAILER-SPECIFICATIONSTable 1. Specifications PAGE 12 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01COUPLER DCA-25SSAI -TRAILER-SPECIFICATIONSTable 1. Specifications Cont MODELSuspension DCA-25SSAI -TRAILER SAFETY GUIDELINESTires/Wheels/Lug Nuts Tire Wear/InflationTable 3. Suspension Torque Requirements DCA-25SSAI -TRAILER SAFETY GUIDELINESTorque Ft.-Lbs Lug Nut Torque RequirementsDCA-25SSAI -TRAILER-WIRING DIAGRAM LIGHTS ARE ORIENTED FROM THE DRIVER’S SEATPAGE 16 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI - GENERATOR DECALS PAGE 18 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI - GENERATOR DECALSZig Zag DCA-25SSAI - SPECIFICATIONSGenerator Specifications Engine SpecificationsGenerator Control Panel DCA-25SSAI - GENERAL INFORMATIONDCA-25SSAI FAMILIARIZATION Generator Engine Operating PanelFigure 4. Major Components DCA-25SSAI - MAJOR COMPONENTSDCA-25SSAI - DIMENSIONS TOP, SIDE AND FRONT Figure 5. DimensionsPAGE 22 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 NOTE PAGE DCA-25SSAI - CONTROL PANEL Figure 6. Control PanelPAGE 24 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 1. Main Circuit Breaker - This three-pole, 60 amp main breaker is provided to protect the UVW voltage output terminals from overload DCA-25SSAI - CONTROL PANELDCA-25SSAI - ENGINE OPERATING PANEL Figure 7. Engine Operating PanelPAGE 26 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI - ENGINE OPERATING PANEL Circuit Breakers Connecting LoadDCA-25SSAI - OUTPUTTERMINAL PANEL 120 Volt ReceptacleDCA-25SSAI - OUTPUTTERMINAL PANEL Figure 10. Output Terminal DescriptionLegs “O” and Ground are considered Bonded Grounds Over Current Relay DCA-25SSAI - OUTPUT AMPERAGE SETUPVoltage Selector Switch Locking Button Output Terminal Panel Available VoltagesReceptacle Use DCA-25SSAI - OUTPUT AMPERAGE SETUPHow To Read The Output Terminal Gauges Table 8. Receptacle Use240/120V Hard Wire Hookup DCA-25SSAI - OUTPUT VOLTAGE SETUPSingle Phase 277V, 254V, or DCA-25SSAI - OUTPUT VOLTAGE SETUPSingle Phase 480V, 440V, or 416 Volt 3 Phase, 480V, 440V, or 416 VoltDCA-25SSAI - OUTPUT VOLTAGE SETUP Single Phase 240V, 220V, or 208 Volt3 Phase, 240V, 220V, or 208 Volt Single Phase 139V, 127V, orSingle Phase, 240 Volt DCA-25SSAI - OUTPUT VOLTAGE SETUPVoltage Selector Switch- Single Phase 240/120V Position Single Phase 120 VoltDCA-25SSAI - INSTALLATION Outdoor InstallationMounting Figure 30. Typical Generator Grounding Application DCA-25SSAI - INSTALLATION#12 Wire DCA-25SSAI - PRE-SETUPTable 9. Cable Selection 60 Hz, Single Phase Operation #10 WireFigure 31. Engine Oil Dipstick Table 10. Recommended Motor OilLubrication Oil DCA-25SSAI - PRE-SETUPFan Belt Tension Cleaning the Outer RadiatorAir Cleaner Adjusting Fan BeltPiping and Hose Connection DCA-25SSAI - PRE-SETUPBattery Cable Installation WiringSingle Phase Load Three Phase LoadDCA-25SSAI - LOAD APPLICATION DCA-25SSAI - GENERATOR START-UP PROCEDURE Before Starting EngineBefore Starting Generator and Control Panel Figure 40. Ignition Switch ‘PREHEAT’ Figure 44. Voltage Meter Volts DCA-25SSAI - GENERATOR START-UP PROCEDUREFigure 38. Voltage Selection Switch Figure 41. Ignition Switch ‘START’DCA-25SSAI - GENERATOR START-UP PROCEDURE ENGINE SHUTDOWN DCA-25SSAI - GENERATOR SHUTDOWN PROCEDURENOTE PAGE General Inspection DCA-25SSAI - MAINTENANCEService Daily Cleaning the Fuel Strainer10 Hrs Generator StorageDCA-25SSAI - MAINTENANCE INSPECTION / MAINTENANCEPAGE 50 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI - GENERATORWIRING DIAGRAMDCA-25SSAI - ENGINEWIRING DIAGRAM POSSIBLE PROBLEM DCA-25SSAI -TROUBLESHOOTING ENGINETABLE 14. ENGINE TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM DCA-25SSAI -TROUBLESHOOTING ENGINETABLE 14. ENGINE TROUBLESHOOTING CONTINUED SYMPTOMPOSSIBLE PROBLEM DCA-25SSAI -TROUBLESHOOTING GENERATORTABLE 17. GENERATOR TROUBLESHOOTING SYMPTOMNOTE PAGE Items Found In the “Items Number” Column How to read the marks and remarks used in this parts bookEXPLANATION OF CODE IN REMARKS COLUMN Items Found In the “Remarks” ColumnDCA-25SSAI - SUGGESTED SPARE PARTS DescriptionDCA-25SSAI W/ISUZU C240 DIESEL ENGINE 1 TO 3 UNITS DCA-25SSAI --- GENERATOR ASSY GENERATOR ASSYPAGE 58 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 GENERATOR ASSY DCA-25SSAIPAGE 60 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- GENERATOR ASSYDCA-25SSAI --- GENERATOR ASSY REMARKSDCA-25SSAI --- CONTROL BOX ASSY CONTROL BOX ASSYPAGE 62 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 CONTROL BOX ASSY CONTROL BOX ASSYDCA-25SSAI REMARKSPAGE 64 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- CONTROL BOX ASSYDCA-25SSAI CONTROL BOX ASSYREMARKS DCA-25SSAI ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYPAGE 66 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 REPLACES 0602040069FWG058036 DCA-25SSAI ENGINE AND RADIATOR ASSYREMARKS REPLACES 0602000008 ISUZU C240PAGE 68 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI ENGINE AND RADIATOR ASSYDCA-25SSAI ENGINE AND RADIATOR ASSY REMARKSEARTH CABLE DCA-25SSAI --- ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSYPAGE 70 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 BRACKET, ENGINE STOPPER ENGINE OPERATING PANEL ASSYDCA-25SSAI REPLACES 060212005225000KX3710PAGE 72 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- ENGINE OPERATING PANEL ASSYSET BOARD, OUTPUT TERMINAL DCA-25SSAIENGINE OPERATING PANEL ASSY REMARKSDCA-25SSAI --- BATTERY ASSY BATTERY ASSYPAGE 74 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 BATTERY ASSY DCA-25SSAIREMARKS DCA-25SSAI --- MUFFLER ASSY MUFFLER ASSYPAGE 76 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 7342311002A MUFFLER ASSYDCA-25SSAI REMARKSDCA-25SSAI --- FUEL TANK ASSY FUEL TANK ASSYPAGE 78 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 FUEL TANK ASSY DCA-25SSAIREMARKS DCA-25SSAI --- ENCLOSURE ASSY ENCLOSURE ASSYPAGE 80 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 ENCLOSURE ASSY DCA-25SSAIREMARKS PAGE 82 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DCA-25SSAI --- ENCLOSURE ASSYDCA-25SSAI ENCLOSURE ASSYREMARKS DCA-25SSAI --- DECALS DECAL ASSYPAGE 84 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 DECALS DCA-25SSAIREMARKS ISUZU C240 --- CYLINDER HEAD AND COVER ASSY CYLINDER HEAD AND COVER ASSYPAGE 86 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 REMARKS ISUZU C240 --- CYLINDER HEAD AND COVER ASSYINLET AND EXHAUST VALVE SEAL CYLINDER HEAD OIL COOLER PLUGISUZU C240 --- CYLINDER BLOCK ASSY CYLINDER BLOCK ASSYPAGE 88 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 TAPPET CHAMBER COVER CLIP ISUZU C240 --- CYLINDER BLOCK ASSYREMARKS TAPPET CHAMBER COVER ASSYISUZU C240 ---TIMING GEAR ASSY TIMING GEAR ASSYPAGE 90 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 ISUZU C240 ---TIMING GEAR ASSY ISUZU C240 FLYWHEEL HOUSING ASSY FLYWHEEL HOUSING ASSYPAGE 92 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 STIFFENER RIGHT SIDE ISUZU C240 FLYWHEEL HOUSING ASSYISUZU C240 OIL PAN ASSY OIL PAN ASSYPAGE 94 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 REMARKS ISUZU C240 OIL PAN ASSYISUZU C240 ---OIL PUMP ASSY OIL PUMP ASSYPAGE 96 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 INCL. ITEMS W/# ISUZU C240 ---OIL PUMP ASSY22*% INCL. ITEMS WISUZU C240 --- CRANKSHAFT, BRIDGE AND FLYWHEEL ASSY CRANKSHAFT, BRIDGE AND FLYWHEEL ASSYPAGE 98 - DCA-25SSAI - PARTS AND OPERATION MANUAL-FINAL COPY 06/30/01 9-1@ CONNECTING ROD ASSYISUZU C240 --- CRANKSHAFT, BRIDGE AND FLYWHEEL ASSY REMARKSOIL AND FUEL FILTER ASSY ISUZU C240 --- OIL AND FUEL FILTER ASSYISUZU C240 OIL AND FUEL FILTER ASSYREMARKS OIL PIPE ASSY ISUZU C240 --- OIL PIPE ASSYOIL PIPE ASSY ISUZU C240WATER PUMP AND FAN ASSY ISUZU C240 --- WATER PUMP AND FAN ASSYWATER PUMP ASSY ADJUSTING FAN BELT PLATEISUZU C240 --- WATER PUMP AND FAN ASSY REMARKSINTAKE AND EXHAUST MAINIFOLD ASSY ISUZU C240 --- INTAKE AND EXHAUST MANIFOLD ASSYWIRE CONTROL BRACKET ISUZU C240 --- INTAKE AND EXHAUST MANIFOLD ASSYINTAKE AND EXHAUST MANIFOLD ASSY AIR CLEANER ASSY ISUZU C240 --- AIR CLEANER ASSYREMARKS ISUZU C240 --- AIR CLEANER ASSYAIR CLEANER ASSY AIR CLEANER ASSYENGINE FOOT ASSY ISUZU C240 --- ENGINE FOOT ASSYISUZU C240 --- ENGINE FOOT ASSY QTY. REMARKSENGINE FOOT ASSY INJECTION PUMP ASSY ISUZU C240 --- INJECTION PUMP ASSYINJ. PUMP SPACER BRACKET INJECTION PUMP ASSYISUZU C240 REMARKSELECTRICAL PARTS ISUZU C240 --- ELECTRICAL PARTSELECTRICAL PARTS ELECTRICAL PARTSISUZU C240 REMARKSACCESSORIES ISUZU C240 --- ACCESSORIESDRIVE ASSY ACCESSORIESISUZU C240 REMARKSINJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTION PUMP COMP. ASSYREMARKS ISUZU C240 --- INJECTION PUMP COMP. ASSYISUZU C240 --- INJECTION PUMP COMP. ASSY ISUZU C240 --- INJECTION PUMP COMP. ASSY ISUZU C240 --- INJECTION PUMP COMP. ASSY QTY. REMARKS ISUZU C240 --- INJECTION PUMP COMP. ASSYGOVERNOR COMP. ASSY ISUZU C240 ---GOVERNOR COMP. ASSYGOVERNOR COMP. ASSY ISUZU C240REMARKS ISUZU C240 --- GOVERNOR COMP. ASSY GOVERNOR COMP. ASSY ISUZU C240REMARKS FEED PUMP COMP. ASSY ISUZU C240 --- FEED PUMP COMP. ASSYFEED PUMP COMP. ASSY ISUZU C240REMARKS AUTO TIMER COMP. ASSY ISUZU C240 --- AUTO TIMER COMP. ASSYREMARKS ISUZU C240 --- AUTO TIMER COMP. ASSYNOZZLE HOLDER COMP. ASSY ISUZU C240 --- NOZZLE HOLDER COMP. ASSYISUZU C240 --- NOZZLE HOLDER COMP. ASSY REMARKSPUSH ROD STARTER COMP. ASSY ISUZU C240 ---STARTER COMP. ASSYREMARKS STARTER COMP. ASSYMAGNETIC SWITCH ASSY ISUZU C240ALTERNATOR COMP. ASSY. OCT. 1992~ ISUZU C240 --- ALTERNATOR COMP. ASSY10*#% ALTERNATOR COMP. ASSYISUZU C240 REMARKSALTERNATOR COMP. ASSY. BEFORE OCT ISUZU C240 ---ALTERNATOR COMP. ASSY27*# ISUZU C240ALTERNATOR COMP. ASSY REMARKSSPECIAL EXPEDITING SERVICE Effective July 1TERMS AND CONDITIONS OF SALE - PARTS 11. Credit issued will be applied to future purchases onlyNOTE PAGE WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046