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operation manual
DCA-25USIXF/DCA-25USI2XF-TRAILERWIRING Diagram
Models:
DCA-25USI2XF
DCA-25USIXF
1
43
98
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Troubleshooting
Specs
Install
Parts list
Engine Wiring Diagram
Hazard Symbols
Connecting Loads
Dimension
Maintenance
Battery Safety
Page 43
Image 43
DCA-25USIXF/DCA-25USI2XF—TRAILERWIRING
DIAGRAM
Figure 58. Trailer/Towing Vehicle Wiring Diagram
DCA-25USIXF/DCA-25USI2XF
— OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 43
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Image 43
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Contents
Model DCA-25USIXF Model DCA-25USI2XF
DCA-25USIXF/DCA-25USI2XF- Proposition 65WARNING
Diesel engine exhaust and some
DCA-25USIXF/DCA-25USI2XF-TABLE of Contents
Ordering parts has never been easier
DCA-25USIXF/DCA-25USI2XF- Parts Ordering Procedures
Generator Specifications
DCA-25USIXF/DCA-25USI2XF- Specifications
Dimensions
DCA-25USIXF/DCA-25USI2XF- Dimensions TOP, Side and Front
Hazard Symbols
DCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols
DCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols
Carbon monoxide gas
General Safety
DCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation
Injury People
DCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation
Maintenance Safety
Use well insulated gloves when picking up the battery
Battery Safety
Death
Guidelines section in this manual
Towing and Transporting Safety
Generator Decals
DCA-25USIXF/DCA-25USI2XF- Decals
DCA-25USIXF/DCA-25USI2XF- Decals
Typical Generator Grounding Application
DCA-25USIXF/DCA-25USI2XF- Installation
Mounting
Outdoor Installation
Indoor Installation
When connecting the generator
Two auxilliary circuit breakers, 250V @50 amps
DCA-25USIXF/DCA-25USI2XF- General Information
Major Components
DCA-25USIXF/DCA-25USI2XF- Major Components
Generator Control Panel
DCA-25USIXF/DCA-25USI2XF- Generator Control Panel
Engine Operating Panel
DCA-25USIXF/DCA-25USI2XF- Engine Operating Panel
Output Terminal Panel
DCA-25USIXF/DCA-25USI2XF- Output Terminal Panel
Output Terminal Familiarization
120VAC Gfci Receptacles
DCA-25USIXF/DCA-25USI2XF- Output Terminal Panel
Over Current Relay
Connecting Loads
Motors and motor-driven
Single Phase Load
Three Phase Load
DCA-25USIXF/DCA-25USI2XF- Load APPLICATION/MAXIMUM
Maximum Amps
Voltage Selector Switch
DCA-25USI Gauge READING/TERMINAL Panel Connections
Generator OutputVoltages
Reading Voltage
Voltage selector switch
Change-Over Switch
DCA-25USI Gauge READING/TERMINAL Panel Connections
3Ø 208V/1Ø120V Output Terminal Lug Voltages
Three-Phase Position
Uvwo Terminal Output Voltages
3Ø 240/139 Output Terminal Lug Voltages
1Ø 240V/120V Output Terminal Lug Voltages
3Ø 480/277 Output Terminal Lug Voltages
Fuel Check
DCA-25USIXF/DCA-25USI2XF- Setup
Circuit Breakers
Lubrication Oil
Refueling Procedure
DCA-25USIXF/DCA-25USI2XF- Setup
Refueling
Must be less than 50%
Cleaning the Radiator
Air Cleaner Fan Belt Tension
Operation FreezingWeather
Alternator
Battery
Battery Cable Installation
Wiring
Direct exhaust away from nearby personnel
DCA-25USIXF/DCA-25USI2XF- Generator START-UP Procedure
Before Starting
Engines exhaust contains harmful emissions
Ignition Switch Start Position
Oil Pressure Gauge
Automatic Shut-down System
DCA-25USIXF/DCA-25USI2XF- Generator SHUT-DOWN Procedure
Normal Shut-down Procedure
Emergency Shut-down Procedure
DCA-25USIXF/DCA-25USI2XF- Maintenance
DCA-25USIXF/DCA-25USI2XF- Maintenance
Check the wheel and drum for free rotation
DCA-25USIXF/DCA-25USI2XF-TRAILER Maintenance
Brake Adjustment
Brakes
Suspension
DCA-25USIXF/DCA-25USI2XF-TRAILER Maintenance
Tires/Wheels/Lug Nuts
TireWear/Inflation
Lug Nut Torque Requirements
DCA-25USIXF/DCA-25USI2XF-TRAILER Maintenance
Start all wheel lug nuts by hand
Trailer/Towing Vehicle Wiring Diagram
DCA-25USIXF/DCA-25USI2XF-TRAILERWIRING Diagram
Engine Wiring Diagram
DCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram
DCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram
Generator Wiring Diagram
DCA-25USIXF/DCA-25USI2XF- Generatorwiring Diagram
Engine does not start
DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine
Starter does not run
DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine
Generator Troubleshooting
DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Generator
DCA-25USIXF/DCA-25USI2XF- Explanation of Code in Remarks
Sample Parts List
Qty Description
DCA-25USIXF/DCA-25USI2XF- Suggested Spare Parts
DCA-25USIXF/DCA-25USI2XF- Generator Assy
DCA-25USIXF/DCA-25USI2XF- Generator Assy
DCA-25USIXF- Control BOX Assy
DCA-25USIXF- Control BOX Assy
DCA-25USIXF- Control BOX Assy
DCA-25USIXF- Control BOX Assy
DCA-25USI2XF- Control BOX Assy
DCA-25USI2XF- Control BOX Assy
DCA-25USI2XF- Control BOX Assy
DCA-25USI2XF- Control BOX Assy
DCA-25USIXF- Engine ANDvRADIATOR Assy
DCA-25USIXF- Engine and Radiator Assy
DCA-25USIXF- Engine and Radiator Assy
0199901600
M9602000003
M9200200004
0150000018
DCA-25USI2XF- Engine and Radiator Assy
0150000016
M1923200124
8944567412
M9200100904
DCA-25USI2XF- Engine and Radiator Assy
M1316100603
Output Terminal Assy
DCA-25USIXF/DCA-25USI2XF- Outputterminal Assy
0039308000
M1230700003
M9220000004
M9220000104
DCA-25USIXF/DCA-25USI2XF- Battery Assy
0602220920
0602220185
M9310500014
M9103000304
DCA-25USIXF- Muffler Assy
DCA-25USIXF Muffler Assy
DCA-25USI2XF- Muffler Assy
M1333003013
M1332000512
M1333200304
M1333300204
DCA-25USIXF/DCA-25USI2XF- Fueltank Assy
0605516090
M1363001302
0605505072
0605501098
DCA-25USIXF- Enclosure Assy
0603306797 PLUG, 1-1/2 0016910030
M1413002502
M1493000004
M1413100003
DCA-25USIXF- Enclosure Assy
M1445400103
M1445300103
27A M1495300504
27B M1495300604
DCA-25USIXF- Enclosure Assy
M1435000903
51A C9312500004
52A 0030006000
M9112100504
DCA-25USI2XF- Enclosure Assy
M1423002402
M1413003902
M1493000704
M1413600004
DCA-25USI2XF- Enclosure Assy
35A M1493305204
M1443302203
34A M1493305104
M1443400103
DCA-25USI2XF- Enclosure Assy
M1433001103
58A C9312500004
59A 0030006000
M1433300003
DCA-25USIXF/DCA-25USI2XF- Rubber Seals Assy
0228901220
0229200790
0314500560
0229200630
DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy
DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy
Freightpolicy
Terms and Conditions of Sale Parts
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Tel
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