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DCA-25USIXF/DCA-25USI2XF- ENGINEWIRING DIAGRAM, A. Engine Wiring Diagram
Models:
DCA-25USI2XF
DCA-25USIXF
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Troubleshooting
Specifications
Install
Parts list
DCA-25USIXF/DCA-25USI2XF-TRAILERWIRING DIAGRAM
Warranty
Dimension
Maintenance
Connecting Loads
Symptom
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Image 44
DCA-25USIXF/DCA-25USI2XF—
ENGINEWIRING DIAGRAM
Figure 59A. Engine Wiring Diagram
PAGE 44 —
DCA-25USIXF/DCA-25USI2XF
— OPERATION AND PARTS MANUAL — REV. #8 (05/08/09)
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Image 44
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Contents
PARTS LIST NO. M1873400004A DCA-25USI
PARTS LIST NO. M1873400204A DCA-25USI2
OPERATION AND PARTS MANUAL
MODEL DCA-25USIXF MODEL DCA-25USI2XF
DCA-25USIXF/DCA-25USI2XF- PROPOSITION 65WARNING
Diesel engine exhaust and some of
DCA-25USIXF/DCA-25USI2XF-TABLE OF CONTENTS
MQ POWER DCA-25USIXF/25USI2XF 60 HZ ULTRA-SILENT GENERATORS
COMPONENT DRAWIMGS
9-13
DCA-25USIXF/DCA-25USI2XF- PARTS ORDERING PROCEDURES
When ordering parts, please supply
Choose from three easy options
Ordering parts has never been easier
DCA-25USIXF/DCA-25USI2XF- SPECIFICATIONS
Table 1. Generator Specifications
Table 2. Engine Specifications
Model
DCA-25USIXF/DCA-25USI2XF- DIMENSIONS TOP, SIDE AND FRONT
Figure 1. Dimensions
TABLE 3. DIMENSIONS
Dimension in. mm
DCA-25USIXF/DCA-25USI2XF- SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
DANGER
DCA-25USIXF/DCA-25USI2XF- SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
CAUTION - ACCIDENTAL STARTING
CAUTION - OVER-SPEED CONDITIONS
DANGER - READTHIS MANUAL
General Safety
DCA-25USIXF/DCA-25USI2XF- RULES FOR SAFE OPERATION
Maintenance Safety
Power Cord Safety
Grounding Safety
DCA-25USIXF/DCA-25USI2XF- RULES FOR SAFE OPERATION
Battery Safety
DANGER - EXPLOSION HAZARDS
DCA-25USIXF/DCA-25USI2XF- RULES FOR SAFE OPERATION
WARNING - BURN HAZARDS
DANGER-Electrocution Hazards
DANGER-Lethal Exhaust Gas Hazards
DCA-25USIXF/DCA-25USI2XF- RULES FOR SAFE OPERATION
DANGER
For more saftey tips, see the trailer saftey
Towing and Transporting Safety
DCA-25USIXF/DCA-25USI2XF- RULES FOR SAFE OPERATION
DCA-25USIXF/DCA-25USI2XF- DECALS
Figure 2. Generator Decals
DCA-25USIXF/DCA-25USI2XF- DECALS
Figure 3. Generator Decals Continued
DCA-25USIXF/DCA-25USI2XF- INSTALLATION
Figure 4.Typical Generator Grounding Application
Outdoor Installation
Indoor Installation
CAUTION - EXHAUST HAZARD
Mounting
DCA-25USIXF/DCA-25USI2XF- GENERAL INFORMATION
FAMILIARIZATION Generator
Engine Operating Panel
Generator Control Panel
DCA-25USIXF/DCA-25USI2XF- MAJOR COMPONENTS
Table 4. Generator Major Components
Figure 5. Major Components
1 Engine Assembly 2 Muffler Assembly 3 Fuel Tank Assembly
NOTE load
DCA-25USIXF/DCA-25USI2XF- GENERATOR CONTROL PANEL
Figure 6. Generator Control Panel
DCA-25USIXF/DCA-25USI2XF- ENGINE OPERATING PANEL
Figure 7. Engine Operating Panel
DCA-25USIXF/DCA-25USI2XF- OUTPUT TERMINAL PANEL
Output Terminal Panel
Output Terminal Familiarization
Figure 8. Output Terminal Panel
DCA-25USIXF/DCA-25USI2XF- OUTPUT TERMINAL PANEL
120VAC GFCI Receptacles
Figure 9. G.F.C.I. Receptacle
Figure 11. Voltage Regulator Control Knob
Connecting Loads
Figure 13. Connecting Loads
Over Current Relay
Figure 14. Over Current Relay
Single Phase Load
Three Phase Load
DCA-25USIXF/DCA-25USI2XF- LOAD APPLICATION/MAXIMUM
DANGER - ELECTRICAL SYSTEM HAZARDS
Voltage Selector Switch
Figure 15. Voltage Selector Switch
Voltage Selector Switch Locking Button
DCA-25USI - GAUGE READING/TERMINAL PANEL CONNECTIONS
Figure 16. Voltage Selector Switch 240/139V Three Phase Position
Change-Over Switch
DCA-25USI - GAUGE READING/TERMINAL PANEL CONNECTIONS
Reading Amperage
Three-Phase Position
Figure 24. Voltage Selector Switch 240/139V Three-Phase Position
UVWO Terminal Output Voltages
3Ø 240/139 Output Terminal Lug Voltages
Figure 26. Voltage Selector Switch 480/277V
3Ø 480/277 Output Terminal Lug Voltages
1Ø 240V/120V Output Terminal Lug Voltages
DCA-25USIXF/DCA-25USI2XF- OUTPUT TERMINAL PANEL
DCA-25USIXF/DCA-25USI2XF- SETUP
Circuit Breakers
Lubrication Oil
Fuel Check
DCA-25USIXF/DCA-25USI2XF- SETUP
Refueling Procedure
WARNING - RESPIRATORY HAZARDS
Figure 33. Fueling the Generator
Cleaning the Radiator
Air Cleaner
Fan Belt Tension
Engine Owners Manual
Battery
Battery Cable Installation
Figure 37. Battery Connections
CAUTION - BATTERY SERVICING SAFETY
DCA-25USIXF/DCA-25USI2XF- GENERATOR START-UP PROCEDURE
Start-up Procedure
Figure 40. Voltage Selector Switch
Figure 41. Ignition Switch Pre-Heat Run Position
Figure 43. Ignition Switch Start Position
Figure 44. Frequency Meter Hz
DCA-25USIXF/DCA-25USI2XF- GENERATOR START-UP PROCEDURE
Figure 46. Voltage Adjust Control Knob
Figure 49. CoolantTemperature Gauge
Figure 48. Oil Pressure Gauge
Figure 51. Main, AUX. and GFCI Circuit Breakers ON
Figure 52. Ammeter Load
DCA-25USIXF/DCA-25USI2XF- GENERATOR SHUT-DOWN PROCEDURE
Normal Shut-down Procedure
Figure 54. Ignition Switch Off Position
Emergency Shut-down Procedure
DCA-25USIXF/DCA-25USI2XF- MAINTENANCE
Service Daily
Air Cleaner with Dust Indicator
General Inspection
DCA-25USIXF/DCA-25USI2XF- MAINTENANCE
Cleaning the Fuel Strainer
Feed Pump Strainer Cleaning
Air Removal
DCA-25USIXF/DCA-25USI2XF-TRAILER MAINTENANCE
Brake Adjustment
Brakes
Hydraulic Surge Brakes
DCA-25USIXF/DCA-25USI2XF-TRAILER MAINTENANCE
Tires/Wheels/Lug Nuts
CAUTION - EYESIGHT HAZARD
TireWear/Inflation
DCA-25USIXF/DCA-25USI2XF-TRAILER MAINTENANCE
Lug Nut Torque Requirements
Figure 57. Wheel Lug Nuts Tightening Sequence
Table 18. Tire Torque Requirements
DCA-25USIXF/DCA-25USI2XF-TRAILERWIRING DIAGRAM
Figure 58. Trailer/Towing Vehicle Wiring Diagram
DCA-25USIXF/DCA-25USI2XF- ENGINEWIRING DIAGRAM
Figure 59A. Engine Wiring Diagram
Figure 59B. Engine Wiring DiagramContinued
DCA-25USIXF/DCA-25USI2XF- ENGINEWIRING DIAGRAM
DCA-25USIXF/DCA-25USI2XF- GENERATORWIRING DIAGRAM
Figure 60. Generator Wiring Diagram
DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING ENGINE
TABLE 19. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING ENGINE
TABLE 19. ENGINE TROUBLESHOOTING CONTINUED
SYMPTOM
POSSIBLE PROBLEM
DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING GENERATOR
TABLE 20. GENERATOR TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
DCA-25USIXF/DCA-25USI2XF- EXPLANATION OF CODE IN REMARKS
QTY. Column
REMARKS Column
NO. Column
DCA-25USIXF/DCA-25USI2XF- SUGGESTED SPARE PARTS
Description
DCA-25USIXF/DCA-25USI2XF- GENERATOR ASSY
GENERATOR ASSY
REMARKS
DCA-25USIXF/DCA-25USI2XF- GENERATOR ASSY
PART NAME
DCA-25USIXF- CONTROL BOX ASSY
CONTROL BOX ASSY. DCAUSIXF ONLY
REMARKS
DCA-25USIXF- CONTROL BOX ASSY
PART NAME
DCA-25USIXF- CONTROL BOX ASSY. CONTINUED
DCA-25USIXF- CONTROL BOX ASSY. CONTINUED
PART NAME
REMARKS
S/N 8100587 AND ABOVE
DCA-25USI2XF- CONTROL BOX ASSY
CONTROL BOX ASSY. DCAUSI2XF ONLY
REMARKS
DCA-25USI2XF- CONTROL BOX ASSY
PART NAME
DCA-25USI2XF- CONTROL BOX ASSY. CONTINUED
REMARKS
DCA-25USI2XF- CONTROL BOX ASSY. CONTINUED
PART NAME
DCA-25USIXF- ENGINE ANDvRADIATOR ASSY
ENGINE AND RADIATOR ASSY. DCAUSIXF ONLY
REMARKS
DCA-25USIXF- ENGINE AND RADIATOR ASSY
PART NAME
DCA-25USIXF- ENGINE AND RADIATOR ASSY. CONTINUED
REMARKS
DCA-25USIXF- ENGINE AND RADIATOR ASSY. CONTINUED
PART NAME
DCA-25USI2XF- ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY. DCAUSI2XF ONLY
REMARKS
DCA-25USI2XF- ENGINE AND RADIATOR ASSY
PART NAME
DCA-25USI2XF- ENGINE AND RADIATOR ASSY. CONTINUED
REMARKS
DCA-25USI2XF- ENGINE AND RADIATOR ASSY. CONTINUED
PART NAME
DCA-25USIXF/DCA-25USI2XF- OUTPUTTERMINAL ASSY
OUTPUT TERMINAL ASSY
DCA-25USIXF/DCA-25USI2XF- OUTPUTTERMINAL ASSY
PART NAME
REMARKS
SUPPORTER, CABLE OUTLET COVER
DCA-25USIXF/DCA-25USI2XF- BATTERY ASSY
BATTERY ASSY
DCA-25USIXF/DCA-25USI2XF- BATTERY ASSY
PART NAME
DCA-25USIXF- MUFFLER ASSY
MUFFLER ASSY. DCA-25USIXF ONLY
REMARKS
DCA-25USIXF - MUFFLER ASSY
PART NAME
DCA-25USI2XF- MUFFLER ASSY
MUFFLER ASSY. DCA-25USI2XF ONLY
REMARKS
DCA-25USI2XF- MUFFLER ASSY
PART NAME
DCA-25USIXF/DCA-25USI2XF- FUELTANK ASSY
FUEL TANK ASSY
DCA-25USIXF/DCA-25USI2XF- FUELTANK ASSY
PART NAME
REMARKS
FUEL FILTER ASSY
DCA-25USIXF- ENCLOSURE ASSY
ENCLOSURE ASSY. DCA25USIXF ONLY
DCA-25USIXF- ENCLOSURE ASSY
PART NAME
REMARKS
S/N 8100001~8101465
DCA-25USIXF- ENCLOSURE ASSY. CONTINUED
DCA-25USIXF- ENCLOSURE ASSY. CONTINUED
PART NAME
DCA-25USIXF- ENCLOSURE ASSY. CONTINUED
REMARKS
DCA-25USIXF- ENCLOSURE ASSY. CONTINUED
PART NAME
DCA-25USI2XF- ENCLOSURE ASSY
ENCLOSURE ASSY. DCA25USI2XF ONLY
DCA-25USI2XF- ENCLOSURE ASSY
PART NAME
DCA-25USI2XF- ENCLOSURE ASSY. CONTINUED
DCA-25USI2XF- ENCLOSURE ASSY. CONTINUED
PART NAME
DCA-25USI2XF- ENCLOSURE ASSY. CONTINUED
PART NAME
FUEL LEAK DETECTED SWITCH
DCA-25USI2XF- ENCLOSURE ASSY. CONTINUED
DCA-25USIXF/DCA-25USI2XF- RUBBER SEALS ASSY
RUBBER SEALS ASSY
DCA-25USIXF/DCA-25USI2XF- RUBBER SEALS ASSY
PART NAME
DCA-25USIXF/DCA-25USI2XF- NAMEPLATE AND DECALS ASSY
NAME PLATE ASSY
DCA-25USIXF/DCA-25USI2XF- NAMEPLATE AND DECALS ASSY
PART NAME
REMARKS
DECAL GENERATOR CONTROL, DCAUSI2XF
TERMS AND CONDITIONS OF SALE - PARTS
11. Credit issued will be applied to future purchasesonly
SPECIAL EXPEDITING SERVICE
Effective October 1
NOTE PAGE
1800 Water Ridge Rd
HERES HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
MQ Power