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DCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram, Engine Wiring Diagram
Models:
DCA-25USI2XF
DCA-25USIXF
1
44
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Troubleshooting
Specifications
Install
Parts list
Engine Wiring Diagram
Hazard Symbols
Connecting Loads
Dimension
Maintenance
Battery Safety
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DCA-25USIXF/DCA-25USI2XF—
ENGINEWIRING DIAGRAM
Figure 59A. Engine Wiring Diagram
PAGE 44 —
DCA-25USIXF/DCA-25USI2XF
— OPERATION AND PARTS MANUAL — REV. #8 (05/08/09)
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Contents
Model DCA-25USIXF Model DCA-25USI2XF
Diesel engine exhaust and some
DCA-25USIXF/DCA-25USI2XF- Proposition 65WARNING
DCA-25USIXF/DCA-25USI2XF-TABLE of Contents
DCA-25USIXF/DCA-25USI2XF- Parts Ordering Procedures
Ordering parts has never been easier
DCA-25USIXF/DCA-25USI2XF- Specifications
Generator Specifications
DCA-25USIXF/DCA-25USI2XF- Dimensions TOP, Side and Front
Dimensions
DCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols
Hazard Symbols
DCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols
General Safety
DCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation
Injury People
Carbon monoxide gas
Maintenance Safety
DCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation
Battery Safety
Use well insulated gloves when picking up the battery
Death
Towing and Transporting Safety
Guidelines section in this manual
DCA-25USIXF/DCA-25USI2XF- Decals
Generator Decals
DCA-25USIXF/DCA-25USI2XF- Decals
DCA-25USIXF/DCA-25USI2XF- Installation
Typical Generator Grounding Application
Outdoor Installation
Indoor Installation
When connecting the generator
Mounting
DCA-25USIXF/DCA-25USI2XF- General Information
Two auxilliary circuit breakers, 250V @50 amps
DCA-25USIXF/DCA-25USI2XF- Major Components
Major Components
DCA-25USIXF/DCA-25USI2XF- Generator Control Panel
Generator Control Panel
DCA-25USIXF/DCA-25USI2XF- Engine Operating Panel
Engine Operating Panel
Output Terminal Familiarization
DCA-25USIXF/DCA-25USI2XF- Output Terminal Panel
Output Terminal Panel
DCA-25USIXF/DCA-25USI2XF- Output Terminal Panel
120VAC Gfci Receptacles
Connecting Loads
Over Current Relay
Single Phase Load
Three Phase Load
DCA-25USIXF/DCA-25USI2XF- Load APPLICATION/MAXIMUM
Motors and motor-driven
Voltage Selector Switch
DCA-25USI Gauge READING/TERMINAL Panel Connections
Generator OutputVoltages
Maximum Amps
Voltage selector switch
Change-Over Switch
DCA-25USI Gauge READING/TERMINAL Panel Connections
Reading Voltage
Three-Phase Position
Uvwo Terminal Output Voltages
3Ø 240/139 Output Terminal Lug Voltages
3Ø 208V/1Ø120V Output Terminal Lug Voltages
3Ø 480/277 Output Terminal Lug Voltages
1Ø 240V/120V Output Terminal Lug Voltages
DCA-25USIXF/DCA-25USI2XF- Setup
Circuit Breakers
Lubrication Oil
Fuel Check
Refueling
DCA-25USIXF/DCA-25USI2XF- Setup
Refueling Procedure
Cleaning the Radiator
Air Cleaner Fan Belt Tension
Operation FreezingWeather
Must be less than 50%
Battery
Battery Cable Installation
Wiring
Alternator
DCA-25USIXF/DCA-25USI2XF- Generator START-UP Procedure
Before Starting
Engines exhaust contains harmful emissions
Direct exhaust away from nearby personnel
Ignition Switch Start Position
Oil Pressure Gauge
DCA-25USIXF/DCA-25USI2XF- Generator SHUT-DOWN Procedure
Normal Shut-down Procedure
Emergency Shut-down Procedure
Automatic Shut-down System
DCA-25USIXF/DCA-25USI2XF- Maintenance
DCA-25USIXF/DCA-25USI2XF- Maintenance
DCA-25USIXF/DCA-25USI2XF-TRAILER Maintenance
Brake Adjustment
Brakes
Check the wheel and drum for free rotation
DCA-25USIXF/DCA-25USI2XF-TRAILER Maintenance
Tires/Wheels/Lug Nuts
TireWear/Inflation
Suspension
Start all wheel lug nuts by hand
DCA-25USIXF/DCA-25USI2XF-TRAILER Maintenance
Lug Nut Torque Requirements
DCA-25USIXF/DCA-25USI2XF-TRAILERWIRING Diagram
Trailer/Towing Vehicle Wiring Diagram
DCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram
Engine Wiring Diagram
DCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram
DCA-25USIXF/DCA-25USI2XF- Generatorwiring Diagram
Generator Wiring Diagram
Starter does not run
DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine
Engine does not start
DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine
DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Generator
Generator Troubleshooting
Sample Parts List
DCA-25USIXF/DCA-25USI2XF- Explanation of Code in Remarks
DCA-25USIXF/DCA-25USI2XF- Suggested Spare Parts
Qty Description
DCA-25USIXF/DCA-25USI2XF- Generator Assy
DCA-25USIXF/DCA-25USI2XF- Generator Assy
DCA-25USIXF- Control BOX Assy
DCA-25USIXF- Control BOX Assy
DCA-25USIXF- Control BOX Assy
DCA-25USIXF- Control BOX Assy
DCA-25USI2XF- Control BOX Assy
DCA-25USI2XF- Control BOX Assy
DCA-25USI2XF- Control BOX Assy
DCA-25USI2XF- Control BOX Assy
DCA-25USIXF- Engine ANDvRADIATOR Assy
DCA-25USIXF- Engine and Radiator Assy
DCA-25USIXF- Engine and Radiator Assy
M9602000003
M9200200004
0150000018
0199901600
DCA-25USI2XF- Engine and Radiator Assy
M1923200124
8944567412
M9200100904
0150000016
DCA-25USI2XF- Engine and Radiator Assy
M1316100603
DCA-25USIXF/DCA-25USI2XF- Outputterminal Assy
Output Terminal Assy
M1230700003
M9220000004
M9220000104
0039308000
DCA-25USIXF/DCA-25USI2XF- Battery Assy
0602220185
M9310500014
M9103000304
0602220920
DCA-25USIXF- Muffler Assy
DCA-25USIXF Muffler Assy
DCA-25USI2XF- Muffler Assy
M1332000512
M1333200304
M1333300204
M1333003013
DCA-25USIXF/DCA-25USI2XF- Fueltank Assy
M1363001302
0605505072
0605501098
0605516090
DCA-25USIXF- Enclosure Assy
M1413002502
M1493000004
M1413100003
0603306797 PLUG, 1-1/2 0016910030
DCA-25USIXF- Enclosure Assy
M1445300103
27A M1495300504
27B M1495300604
M1445400103
DCA-25USIXF- Enclosure Assy
51A C9312500004
52A 0030006000
M9112100504
M1435000903
DCA-25USI2XF- Enclosure Assy
M1413003902
M1493000704
M1413600004
M1423002402
DCA-25USI2XF- Enclosure Assy
M1443302203
34A M1493305104
M1443400103
35A M1493305204
DCA-25USI2XF- Enclosure Assy
58A C9312500004
59A 0030006000
M1433300003
M1433001103
DCA-25USIXF/DCA-25USI2XF- Rubber Seals Assy
0229200790
0314500560
0229200630
0228901220
DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy
DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy
Terms and Conditions of Sale Parts
Freightpolicy
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