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Multiquip
operation manual
DCA-25USIXF/DCA-25USI2XF- Fueltank Assy
Models:
DCA-25USI2XF
DCA-25USIXF
1
78
98
98
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98 pages
56.44 Kb
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76
77
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79
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82
Troubleshooting
Specification
Install
Parts list
Engine Wiring Diagram
Hazard Symbols
Connecting Loads
Dimension
Maintenance
Battery Safety
Page 78
Image 78
DCA-25USIXF/DCA-25USI2XF—
FUELTANK ASSY.
FUEL TANK ASSY.
PAGE 78 —
DCA-25USIXF/DCA-25USI2XF
— OPERATION AND PARTS MANUAL — REV. #8 (05/08/09)
Page 77
Page 79
Page 78
Image 78
Page 77
Page 79
Contents
Model DCA-25USIXF Model DCA-25USI2XF
Diesel engine exhaust and some
DCA-25USIXF/DCA-25USI2XF- Proposition 65WARNING
DCA-25USIXF/DCA-25USI2XF-TABLE of Contents
DCA-25USIXF/DCA-25USI2XF- Parts Ordering Procedures
Ordering parts has never been easier
DCA-25USIXF/DCA-25USI2XF- Specifications
Generator Specifications
DCA-25USIXF/DCA-25USI2XF- Dimensions TOP, Side and Front
Dimensions
DCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols
Hazard Symbols
DCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols
Injury People
General Safety
DCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation
Carbon monoxide gas
Maintenance Safety
DCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation
Battery Safety
Use well insulated gloves when picking up the battery
Death
Towing and Transporting Safety
Guidelines section in this manual
DCA-25USIXF/DCA-25USI2XF- Decals
Generator Decals
DCA-25USIXF/DCA-25USI2XF- Decals
DCA-25USIXF/DCA-25USI2XF- Installation
Typical Generator Grounding Application
When connecting the generator
Outdoor Installation
Indoor Installation
Mounting
DCA-25USIXF/DCA-25USI2XF- General Information
Two auxilliary circuit breakers, 250V @50 amps
DCA-25USIXF/DCA-25USI2XF- Major Components
Major Components
DCA-25USIXF/DCA-25USI2XF- Generator Control Panel
Generator Control Panel
DCA-25USIXF/DCA-25USI2XF- Engine Operating Panel
Engine Operating Panel
DCA-25USIXF/DCA-25USI2XF- Output Terminal Panel
Output Terminal Panel
Output Terminal Familiarization
DCA-25USIXF/DCA-25USI2XF- Output Terminal Panel
120VAC Gfci Receptacles
Connecting Loads
Over Current Relay
DCA-25USIXF/DCA-25USI2XF- Load APPLICATION/MAXIMUM
Single Phase Load
Three Phase Load
Motors and motor-driven
Generator OutputVoltages
Voltage Selector Switch
DCA-25USI Gauge READING/TERMINAL Panel Connections
Maximum Amps
DCA-25USI Gauge READING/TERMINAL Panel Connections
Voltage selector switch
Change-Over Switch
Reading Voltage
3Ø 240/139 Output Terminal Lug Voltages
Three-Phase Position
Uvwo Terminal Output Voltages
3Ø 208V/1Ø120V Output Terminal Lug Voltages
3Ø 480/277 Output Terminal Lug Voltages
1Ø 240V/120V Output Terminal Lug Voltages
Lubrication Oil
DCA-25USIXF/DCA-25USI2XF- Setup
Circuit Breakers
Fuel Check
DCA-25USIXF/DCA-25USI2XF- Setup
Refueling Procedure
Refueling
Operation FreezingWeather
Cleaning the Radiator
Air Cleaner Fan Belt Tension
Must be less than 50%
Wiring
Battery
Battery Cable Installation
Alternator
Engines exhaust contains harmful emissions
DCA-25USIXF/DCA-25USI2XF- Generator START-UP Procedure
Before Starting
Direct exhaust away from nearby personnel
Ignition Switch Start Position
Oil Pressure Gauge
Emergency Shut-down Procedure
DCA-25USIXF/DCA-25USI2XF- Generator SHUT-DOWN Procedure
Normal Shut-down Procedure
Automatic Shut-down System
DCA-25USIXF/DCA-25USI2XF- Maintenance
DCA-25USIXF/DCA-25USI2XF- Maintenance
Brakes
DCA-25USIXF/DCA-25USI2XF-TRAILER Maintenance
Brake Adjustment
Check the wheel and drum for free rotation
TireWear/Inflation
DCA-25USIXF/DCA-25USI2XF-TRAILER Maintenance
Tires/Wheels/Lug Nuts
Suspension
DCA-25USIXF/DCA-25USI2XF-TRAILER Maintenance
Lug Nut Torque Requirements
Start all wheel lug nuts by hand
DCA-25USIXF/DCA-25USI2XF-TRAILERWIRING Diagram
Trailer/Towing Vehicle Wiring Diagram
DCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram
Engine Wiring Diagram
DCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram
DCA-25USIXF/DCA-25USI2XF- Generatorwiring Diagram
Generator Wiring Diagram
DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine
Engine does not start
Starter does not run
DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine
DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Generator
Generator Troubleshooting
Sample Parts List
DCA-25USIXF/DCA-25USI2XF- Explanation of Code in Remarks
DCA-25USIXF/DCA-25USI2XF- Suggested Spare Parts
Qty Description
DCA-25USIXF/DCA-25USI2XF- Generator Assy
DCA-25USIXF/DCA-25USI2XF- Generator Assy
DCA-25USIXF- Control BOX Assy
DCA-25USIXF- Control BOX Assy
DCA-25USIXF- Control BOX Assy
DCA-25USIXF- Control BOX Assy
DCA-25USI2XF- Control BOX Assy
DCA-25USI2XF- Control BOX Assy
DCA-25USI2XF- Control BOX Assy
DCA-25USI2XF- Control BOX Assy
DCA-25USIXF- Engine ANDvRADIATOR Assy
DCA-25USIXF- Engine and Radiator Assy
DCA-25USIXF- Engine and Radiator Assy
0150000018
M9602000003
M9200200004
0199901600
DCA-25USI2XF- Engine and Radiator Assy
M9200100904
M1923200124
8944567412
0150000016
DCA-25USI2XF- Engine and Radiator Assy
M1316100603
DCA-25USIXF/DCA-25USI2XF- Outputterminal Assy
Output Terminal Assy
M9220000104
M1230700003
M9220000004
0039308000
DCA-25USIXF/DCA-25USI2XF- Battery Assy
M9103000304
0602220185
M9310500014
0602220920
DCA-25USIXF- Muffler Assy
DCA-25USIXF Muffler Assy
DCA-25USI2XF- Muffler Assy
M1333300204
M1332000512
M1333200304
M1333003013
DCA-25USIXF/DCA-25USI2XF- Fueltank Assy
0605501098
M1363001302
0605505072
0605516090
DCA-25USIXF- Enclosure Assy
M1413100003
M1413002502
M1493000004
0603306797 PLUG, 1-1/2 0016910030
DCA-25USIXF- Enclosure Assy
27B M1495300604
M1445300103
27A M1495300504
M1445400103
DCA-25USIXF- Enclosure Assy
M9112100504
51A C9312500004
52A 0030006000
M1435000903
DCA-25USI2XF- Enclosure Assy
M1413600004
M1413003902
M1493000704
M1423002402
DCA-25USI2XF- Enclosure Assy
M1443400103
M1443302203
34A M1493305104
35A M1493305204
DCA-25USI2XF- Enclosure Assy
M1433300003
58A C9312500004
59A 0030006000
M1433001103
DCA-25USIXF/DCA-25USI2XF- Rubber Seals Assy
0229200630
0229200790
0314500560
0228901220
DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy
DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy
Terms and Conditions of Sale Parts
Freightpolicy
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Fax 972
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