DCA-25USI2XF- Control BOX Assy | Multiquip DCA-25USIXF manual

DCA-25USI2XF— CONTROL BOX ASSY. (CONTINUED

CONTROL BOX ASSY. (DCAUSI2XF ONLY)

PAGE 60 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #8 (05/08/09)

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Multiquip DCA-25USIXF operation manual DCA-25USI2XF- Control BOX Assy

Contents

Model DCA-25USIXF Model DCA-25USI2XF Diesel engine exhaust and some DCA-25USIXF/DCA-25USI2XF- Proposition 65WARNING DCA-25USIXF/DCA-25USI2XF-TABLE of Contents DCA-25USIXF/DCA-25USI2XF- Parts Ordering Procedures Ordering parts has never been easier DCA-25USIXF/DCA-25USI2XF- Specifications Generator Specifications DCA-25USIXF/DCA-25USI2XF- Dimensions TOP, Side and Front Dimensions DCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols Hazard Symbols DCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols General Safety DCA-25USIXF/DCA-25USI2XF- Rules for Safe OperationInjury People Carbon monoxide gas Maintenance Safety DCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation Battery Safety Use well insulated gloves when picking up the battery Death Towing and Transporting Safety Guidelines section in this manual DCA-25USIXF/DCA-25USI2XF- Decals Generator Decals DCA-25USIXF/DCA-25USI2XF- Decals DCA-25USIXF/DCA-25USI2XF- Installation Typical Generator Grounding Application Outdoor Installation Indoor InstallationWhen connecting the generator Mounting DCA-25USIXF/DCA-25USI2XF- General Information  Two auxilliary circuit breakers, 250V @50 amps DCA-25USIXF/DCA-25USI2XF- Major Components Major Components DCA-25USIXF/DCA-25USI2XF- Generator Control Panel Generator Control Panel DCA-25USIXF/DCA-25USI2XF- Engine Operating Panel Engine Operating Panel DCA-25USIXF/DCA-25USI2XF- Output Terminal Panel Output Terminal PanelOutput Terminal Familiarization DCA-25USIXF/DCA-25USI2XF- Output Terminal Panel 120VAC Gfci Receptacles Connecting Loads Over Current Relay Single Phase Load Three Phase LoadDCA-25USIXF/DCA-25USI2XF- Load APPLICATION/MAXIMUM Motors and motor-driven Voltage Selector Switch DCA-25USI Gauge READING/TERMINAL Panel ConnectionsGenerator OutputVoltages Maximum Amps Voltage selector switch Change-Over SwitchDCA-25USI Gauge READING/TERMINAL Panel Connections Reading Voltage Three-Phase Position Uvwo Terminal Output Voltages3Ø 240/139 Output Terminal Lug Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug Voltages DCA-25USIXF/DCA-25USI2XF- Setup Circuit BreakersLubrication Oil Fuel Check DCA-25USIXF/DCA-25USI2XF- Setup Refueling ProcedureRefueling Cleaning the Radiator Air Cleaner Fan Belt TensionOperation FreezingWeather Must be less than 50% Battery Battery Cable InstallationWiring Alternator DCA-25USIXF/DCA-25USI2XF- Generator START-UP Procedure Before StartingEngines exhaust contains harmful emissions Direct exhaust away from nearby personnel Ignition Switch Start Position Oil Pressure Gauge DCA-25USIXF/DCA-25USI2XF- Generator SHUT-DOWN Procedure Normal Shut-down ProcedureEmergency Shut-down Procedure Automatic Shut-down System DCA-25USIXF/DCA-25USI2XF- Maintenance DCA-25USIXF/DCA-25USI2XF- Maintenance DCA-25USIXF/DCA-25USI2XF-TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotation DCA-25USIXF/DCA-25USI2XF-TRAILER Maintenance Tires/Wheels/Lug NutsTireWear/Inflation Suspension DCA-25USIXF/DCA-25USI2XF-TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-25USIXF/DCA-25USI2XF-TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring Diagram DCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram Engine Wiring Diagram DCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram DCA-25USIXF/DCA-25USI2XF- Generatorwiring Diagram Generator Wiring Diagram DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine Engine does not startStarter does not run DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Generator Generator Troubleshooting Sample Parts List DCA-25USIXF/DCA-25USI2XF- Explanation of Code in Remarks DCA-25USIXF/DCA-25USI2XF- Suggested Spare Parts Qty Description DCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USIXF- Engine ANDvRADIATOR Assy DCA-25USIXF- Engine and Radiator Assy DCA-25USIXF- Engine and Radiator Assy M9602000003 M92002000040150000018 0199901600 DCA-25USI2XF- Engine and Radiator Assy M1923200124 8944567412M9200100904 0150000016 DCA-25USI2XF- Engine and Radiator Assy M1316100603 DCA-25USIXF/DCA-25USI2XF- Outputterminal Assy Output Terminal Assy M1230700003 M9220000004M9220000104 0039308000 DCA-25USIXF/DCA-25USI2XF- Battery Assy 0602220185 M9310500014M9103000304 0602220920 DCA-25USIXF- Muffler Assy DCA-25USIXF Muffler Assy DCA-25USI2XF- Muffler Assy M1332000512 M1333200304M1333300204 M1333003013 DCA-25USIXF/DCA-25USI2XF- Fueltank Assy M1363001302 06055050720605501098 0605516090 DCA-25USIXF- Enclosure Assy M1413002502 M1493000004M1413100003 0603306797 PLUG, 1-1/2 0016910030 DCA-25USIXF- Enclosure Assy M1445300103 27A M149530050427B M1495300604 M1445400103 DCA-25USIXF- Enclosure Assy 51A C9312500004 52A 0030006000M9112100504 M1435000903 DCA-25USI2XF- Enclosure Assy M1413003902 M1493000704M1413600004 M1423002402 DCA-25USI2XF- Enclosure Assy M1443302203 34A M1493305104M1443400103 35A M1493305204 DCA-25USI2XF- Enclosure Assy 58A C9312500004 59A 0030006000M1433300003 M1433001103 DCA-25USIXF/DCA-25USI2XF- Rubber Seals Assy 0229200790 03145005600229200630 0228901220 DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy Terms and Conditions of Sale Parts FreightpolicyPage Tel Fax 972