Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-500SSK operation manual

Models: DCA-500SSK

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PAGE 2 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

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Contents

SERVICE DEPARTMENT PARTS AND OPERATION MANUALMQ POWER MODEL DCA-500SSK WHISPERWATTTM GENERATOR StandardPage SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046AC Generator TABLE OF CONTENTSMQ Power DCA-500SSK Extra PARTS ORDERING PROCEDURESNow! Direct TOLL-FREE access to our Parts Department DiscountRULES FOR SAFE OPERATION GENERAL SAFETYCAUTIONCAUTION RadiatorRULES FOR SAFE OPERATION DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGELoading and Unloading Crane BatteryRULES FOR SAFE OPERATION Transporting RULES FOR SAFE OPERATIONMaintenance Safety EmergenciesFigure 1. Generator and Trailer Towing Safety PrecautionsDCA-500SSK -TOWING DCA-500SSK - TRAILER-SAFETY GUIDELINES Explanation of ChartMODEL DCA-500SSK -TRAILER-SPECIFICATIONSTable 1. Specifications APPLICATIONDCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE DCA-500SSK -TRAILER-SPECIFICATIONSTable 1. Specifications Cont MODELBrakes DCA-500SSK -TRAILER SAFETY GUIDELINESElectric Brake Adjustment Electric BrakesFigure 2. Electrical Brake Components DCA-500SSK -TRAILER SAFETY GUIDELINESHydraulic/Air/Surge Brakes Figure 3. Hydraulic Brake ComponentsSuspension Tires/Wheels/Lug NutsTire Wear/Inflation DCA-500SSK -TRAILER SAFETY GUIDELINESTorque Ft.-Lbs DCA-500SSK -TRAILER SAFETY GUIDELINESTable 3. Suspension Torque Requirements Lug Nut Torque RequirementsDCA-500SSK -TRAILER-WIRING DIAGRAM Symptom DCA-500SSK -TRAILER BRAKESTROUBLESHOOTINGTable 6. Air Brake Troubleshooting SolutionDCA-500SSK - OPERATION AND SAFETY DECALS Machine Safety DecalsDCA-500SSK - OPERATION AND SAFETY DECALS DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGEDCA-500SSK - OPERATION AND SAFETY DECALS DCA-500SSK - OPERATION AND SAFETY DECALS DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGEDCA-500SSK - OPERATION AND SAFETY DECALS DCA-500SSK -- NOTES PAGE DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGEGenerator Specifications DCA-500SSK - SPECIFICATIONSTable 7. Specifications Engine SpecificationsDCA-500SSK FAMILIARIZATION Generator Microprocessor Controlled Alarm SystemDCA-500SSK - GENERAL INFORMATION Engine Control PanelDCA-500SSK - MAJOR COMPONENTS Figure 6. Major ComponentsNOTE PAGE DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGEDCA-500SSK - DIMENSIONS TOP AND SIDE Figure 7a. DimensionsDCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE DCA-500SSK - DIMENSIONS FRONT AND REARFigure 7b. Dimensions DCA-500SSK - CONTROL PANEL Figure 8. Control PanelFigure 9. MPEC Module DCA-500SSK - CONTROL PANELD. Overcrank Shutdown - Indicates the unit has DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGEDCA-500SSK - ENGINE OPERATING PANEL Figure 10. Engine Operating PanelDCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE DCA-500SSK - ENGINE OPERATING PANEL7. Fuel Level Gauge - Indicates amount of diesel fuel remaining 600SSK FAMILIARIZATION Connecting LoadDCA-500SSK - OUTPUTTERMINAL Control BoxDCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE DCA-500SSK - OUTPUTTERMINALFigure 14. Output Terminal Panel Location Legs O and Ground are considered Bonded GroundsMaximum Amps Output Terminal Panel Available VoltagesOver Current Relay Maximum AmpsChange-Over Switch Reading the Output Terminal GaugesChange-Over Switch DCA-500SSK - OUTPUTTERMINALSingle Phase, 139 Volt Single Phase, 240 Volt3 Phase, 240 Volt Voltage Change-over BoardSingle Phase, 277 Volt Single Phase, 480 Volt3 Phase, 480 Volt DCA-500SSK - OUTPUTTERMINALDCA-500SSK - INSTALLATION Outdoor InstallationLaws before grounding generator DCA-500SSK - INSTALLATIONAlways check Local, State, and Federal Figure 27. Typical Generator Grounding Application#10 Wire DCA-500SSK - PRE-SETUPTable 10. Cable Selection 60 Hz, Single Phase Operation #12 WireType Oil Table 11. Recommended Motor OilOwners Manual RangeOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt TensionPiping and Hose Connection Battery Cable InstallationWiring DCA-500SSK - PRE-SETUPDCA-500SSK - LOAD APPLICATION Single Phase LoadThree Phase Load Before Starting Generator and Control Panel DCA-500SSK - GENERATOR START-UP PROCEDURE MANUALBefore Starting Engine DCA-500SSK - GENERATOR START-UP PROCEDURE MANUAL 4. Close all engine enclosure doors FigureFigure 45. Coolant Temperature Gauge DCA-500SSK - GENERATOR START-UP PROCEDURE MANUALFigure 41. Voltage Meter Volts Figure 42. Voltage Adjust Control Knob Figure 44. Oil Pressure GaugeFigure 49. Ammeter Load DCA-500SSK - GENERATOR START-UP PROCEDURE MANUALFigure 46. Engine Speed Switch Figure 47. Engine TachometerDCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE DCA-500SSK - GENERATOR START-UP PROCEDURE AUTOFigure 50. Off/Manual Auto Switch AUTO Emergency Stop DCA-500SSK - GENERATOR SHUTDOWN PROCEDUREEngine Shutdown NOTE PAGE DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGECleaning the Fuel Strainer DCA-500SSK - MAINTENANCEService Daily General InspectionChanging Oil DCA-500SSK - MAINTENANCECheck Electric Heater If equipped Replacing fuel filterGenerator Storage Cleaning breather elementGreasing DCA-500SSK - MAINTENANCEGENERATOR INSPECTION / MAINTENANCEENGINE DCA-500SSK - MAINTENANCEDCA-500SSK-GENERATORWIRING DIAGRAM DCA-500SSK-ENGINEWIRING DIAGRAM DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGEDCA-500SSK -TROUBLESHOOTING ENGINE TABLE 16. ENGINE TROUBLESHOOTINGSYMPTOM DCA-500SSK -TROUBLESHOOTING ENGINETABLE 16. ENGINE TROUBLESHOOTING CONTINUED POSSIBLE PROBLEMDCA-500SSK -TROUBLESHOOTING GENERATOR/ENGINE TABLE 17. GENERATOR TROUBLESHOOTINGSolution DCA-500SSK -TROUBLESHOOTING MPECTABLE 18. MPEC TROUBLESHOOTING SymptonItems Found In the “Remarks” Column How to read the marks and remarks used in this parts bookEXPLANATION OF CODE IN REMARKS COLUMN Items Found In the “Items Number” Column1 to 5 Units DCA-500SSK - SUGGESTED SPARE PARTSDCA-500SSK w/SA6D170AE-1 KOMATSU ENGINE DescriptionDCA-500SSK - GENERATOR ASSY GENERATOR ASSYHEX. SOCKET HEAD COP SCREW PART NAMEDCA-500SSK - GENERATOR ASSY DCA-500SSK - GENERATOR ASSY PART NAME DCA-500SSK - GENERATOR ASSYQTY. REMARKS DCA-500SSK - CONTROL BOX ASSY CONTROL BOX ASSYPART NAME REMARKSDCA-500SSK - CONTROL BOX ASSY DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGEDCA-500SSK - CONTROL BOX ASSY DCA-500SSK - CONTROL BOX ASSY CHANGE OVER SWITCH, AMMETERCHANGE OVER SWITCH, VOLTMETER PART NAMEDCA-500SSK - ENGINE & RADIATOR ASSY ENGINE & RADIATOR ASSYREMARKS DCA-500SSK - ENGINE & RADIATOR ASSYPART NAME DCA-500SSK - ENGINE & RADIATOR ASSY REMARKS DCA-500SSK - ENGINE & RADIATOR ASSYPART NAME DCA-500SSK - ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSYPART NAME SET PLATE, BATTERY SWITCHDCA-500SSK - ENGINE OPERATING PANEL ASSY SET FRAME, RUBBER COVERDCA-500SSK - ENGINE OPERATING PANEL ASSY DCA-500SSK - ENGINE OPERATING PANEL ASSY UNIT, WATER TEMPERATUREWATER TEMPERATURE GAUGE PART NAMEDCA-500SSK - OUTPUTTERMINAL ASSY OUTPUT TERMINAL ASSYSET BOARD, OUTPUT TERMINAL DCA-500SSK - OUTPUTTERMINAL ASSYPART NAME OUTPUT TERMINAL ASSYDCA-500SSK - OUTPUTTERMINAL ASSY REMARKS DCA-500SSK - OUTPUTTERMINAL ASSYPART NAME DCA-500SSK - BATTERY ASSY BATTERY ASSYDCA-500SSK - BATTERY ASSY PART NAMEDCA-500SSK - MUFFLER ASSY MUFFLER ASSYDCA-500SSK - MUFFLER ASSY PART NAMEDCA-500SSK - FUELTANK ASSY FUEL TANK ASSYREMARKS DCA-500SSK - FUELTANK ASSYPART NAME 52000KA9810DCA-500SSK - ENCLOSURE #1 ASSY ENCLOSURE #1 ASSYQTY. REMARKS DCA-500SSK - ENCLOSURE #1 ASSYPART NAME DCA-500SSK - ENCLOSURE #1 ASSY QTY. REMARKS DCA-500SSK - ENCLOSURE #1 ASSYPART NAME ENCLOSURE #1 ASSYDCA-500SSK - ENCLOSURE #2 ASSY ENCLOSURE #2 ASSYREMARKS DCA-500SSK - ENCLOSURE #2 ASSYPART NAME ENCLOSURE #2 ASSYDCA-500SSK - ENCLOSURE #2 ASSY QTY. REMARKS DCA-500SSK - ENCLOSURE #2 ASSYPART NAME DCA-500SSK - ENCLOSURE #3 ASSY ENCLOSURE #3 ASSYQTY. REMARKS DCA-500SSK - ENCLOSURE #3 ASSYPART NAME SPASHER PANELDCA-500SSK - ENCLOSURE #3 ASSY REMARKS DCA-500SSK - ENCLOSURE #3 ASSYPART NAME 039LKDNUSADCA-500SSK - RUBBER SEAL ASSY RUBBER SEAL ASSYDCA-500SSK - RUBBER SEAL ASSY PART NAMEDCA-500SSK - NAMEPLATE AND DECALS NAME PLATE AND DECALSDCA-500SSK - NAMEPLATE AND DECALS CONTROL BOX GROUPENGINE OPERATING PANEL GROUP PART NAMEDCA-500SSK - NAMEPLATE AND DECALS PART NAME BATTERY GROUPDCA-500SSK - NAMEPLATE AND DECALS REMARKS11. Credit issued will be applied to future purchases only TERMS AND CONDITIONS OF SALE - PARTSEffective July 1 SPECIAL EXPEDITING SERVICENOTE PAGE DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGESERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046