Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip operation manual DCA-500SSK - INSTALLATION, Always check Local, State, and Federal

Models: DCA-500SSK

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DCA-500SSK — INSTALLATION

Figure 27. Typical Generator Grounding Application

CAUTION :

Always check Local, State, and Federal

Laws before grounding generator.

DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 43

Page 43

Image 43

Multiquip DCA-500SSK - INSTALLATION, Always check Local, State, and Federal, Laws before grounding generator

Contents

Standard PARTS AND OPERATION MANUALMQ POWER MODEL DCA-500SSK WHISPERWATTTM GENERATOR SERVICE DEPARTMENTPage WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046MQ Power DCA-500SSK TABLE OF CONTENTSAC Generator Discount PARTS ORDERING PROCEDURESNow! Direct TOLL-FREE access to our Parts Department ExtraGENERAL SAFETY RULES FOR SAFE OPERATIONDCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE RadiatorRULES FOR SAFE OPERATION CAUTIONCAUTIONRULES FOR SAFE OPERATION BatteryLoading and Unloading Crane Emergencies RULES FOR SAFE OPERATIONMaintenance Safety TransportingDCA-500SSK -TOWING Towing Safety PrecautionsFigure 1. Generator and Trailer Explanation of Chart DCA-500SSK - TRAILER-SAFETY GUIDELINESAPPLICATION DCA-500SSK -TRAILER-SPECIFICATIONSTable 1. Specifications MODELMODEL DCA-500SSK -TRAILER-SPECIFICATIONSTable 1. Specifications Cont DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGEElectric Brakes DCA-500SSK -TRAILER SAFETY GUIDELINESElectric Brake Adjustment BrakesFigure 3. Hydraulic Brake Components DCA-500SSK -TRAILER SAFETY GUIDELINESHydraulic/Air/Surge Brakes Figure 2. Electrical Brake ComponentsDCA-500SSK -TRAILER SAFETY GUIDELINES Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionLug Nut Torque Requirements DCA-500SSK -TRAILER SAFETY GUIDELINESTable 3. Suspension Torque Requirements Torque Ft.-LbsDCA-500SSK -TRAILER-WIRING DIAGRAM Solution DCA-500SSK -TRAILER BRAKESTROUBLESHOOTINGTable 6. Air Brake Troubleshooting SymptomMachine Safety Decals DCA-500SSK - OPERATION AND SAFETY DECALSDCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE DCA-500SSK - OPERATION AND SAFETY DECALSDCA-500SSK - OPERATION AND SAFETY DECALS DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE DCA-500SSK - OPERATION AND SAFETY DECALSDCA-500SSK - OPERATION AND SAFETY DECALS DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE DCA-500SSK -- NOTES PAGEEngine Specifications DCA-500SSK - SPECIFICATIONSTable 7. Specifications Generator SpecificationsEngine Control Panel Microprocessor Controlled Alarm SystemDCA-500SSK - GENERAL INFORMATION DCA-500SSK FAMILIARIZATION GeneratorFigure 6. Major Components DCA-500SSK - MAJOR COMPONENTSDCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE NOTE PAGEFigure 7a. Dimensions DCA-500SSK - DIMENSIONS TOP AND SIDEFigure 7b. Dimensions DCA-500SSK - DIMENSIONS FRONT AND REARDCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE Figure 8. Control Panel DCA-500SSK - CONTROL PANELDCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE DCA-500SSK - CONTROL PANELD. Overcrank Shutdown - Indicates the unit has Figure 9. MPEC ModuleFigure 10. Engine Operating Panel DCA-500SSK - ENGINE OPERATING PANEL7. Fuel Level Gauge - Indicates amount of diesel fuel remaining DCA-500SSK - ENGINE OPERATING PANELDCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE Control Box Connecting LoadDCA-500SSK - OUTPUTTERMINAL 600SSK FAMILIARIZATIONLegs O and Ground are considered Bonded Grounds DCA-500SSK - OUTPUTTERMINALFigure 14. Output Terminal Panel Location DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGEMaximum Amps Output Terminal Panel Available VoltagesOver Current Relay Maximum AmpsDCA-500SSK - OUTPUTTERMINAL Reading the Output Terminal GaugesChange-Over Switch Change-Over SwitchVoltage Change-over Board Single Phase, 240 Volt3 Phase, 240 Volt Single Phase, 139 VoltDCA-500SSK - OUTPUTTERMINAL Single Phase, 480 Volt3 Phase, 480 Volt Single Phase, 277 VoltOutdoor Installation DCA-500SSK - INSTALLATIONFigure 27. Typical Generator Grounding Application DCA-500SSK - INSTALLATIONAlways check Local, State, and Federal Laws before grounding generator#12 Wire DCA-500SSK - PRE-SETUPTable 10. Cable Selection 60 Hz, Single Phase Operation #10 WireRange Table 11. Recommended Motor OilOwners Manual Type OilFan Belt Tension Cleaning the RadiatorAir Cleaner Operation in Freezing WeatherDCA-500SSK - PRE-SETUP Battery Cable InstallationWiring Piping and Hose ConnectionThree Phase Load Single Phase LoadDCA-500SSK - LOAD APPLICATION Before Starting Engine DCA-500SSK - GENERATOR START-UP PROCEDURE MANUALBefore Starting Generator and Control Panel 4. Close all engine enclosure doors Figure DCA-500SSK - GENERATOR START-UP PROCEDURE MANUALFigure 45. Coolant Temperature Gauge DCA-500SSK - GENERATOR START-UP PROCEDURE MANUALFigure 41. Voltage Meter Volts Figure 42. Voltage Adjust Control Knob Figure 44. Oil Pressure GaugeFigure 47. Engine Tachometer DCA-500SSK - GENERATOR START-UP PROCEDURE MANUALFigure 46. Engine Speed Switch Figure 49. Ammeter LoadFigure 50. Off/Manual Auto Switch AUTO DCA-500SSK - GENERATOR START-UP PROCEDURE AUTODCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE Engine Shutdown DCA-500SSK - GENERATOR SHUTDOWN PROCEDUREEmergency Stop DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE NOTE PAGEGeneral Inspection DCA-500SSK - MAINTENANCEService Daily Cleaning the Fuel StrainerReplacing fuel filter DCA-500SSK - MAINTENANCECheck Electric Heater If equipped Changing OilDCA-500SSK - MAINTENANCE Cleaning breather elementGreasing Generator StorageDCA-500SSK - MAINTENANCE INSPECTION / MAINTENANCEENGINE GENERATORDCA-500SSK-GENERATORWIRING DIAGRAM DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE DCA-500SSK-ENGINEWIRING DIAGRAMTABLE 16. ENGINE TROUBLESHOOTING DCA-500SSK -TROUBLESHOOTING ENGINEPOSSIBLE PROBLEM DCA-500SSK -TROUBLESHOOTING ENGINETABLE 16. ENGINE TROUBLESHOOTING CONTINUED SYMPTOMTABLE 17. GENERATOR TROUBLESHOOTING DCA-500SSK -TROUBLESHOOTING GENERATOR/ENGINESympton DCA-500SSK -TROUBLESHOOTING MPECTABLE 18. MPEC TROUBLESHOOTING SolutionItems Found In the “Items Number” Column How to read the marks and remarks used in this parts bookEXPLANATION OF CODE IN REMARKS COLUMN Items Found In the “Remarks” ColumnDescription DCA-500SSK - SUGGESTED SPARE PARTSDCA-500SSK w/SA6D170AE-1 KOMATSU ENGINE 1 to 5 UnitsGENERATOR ASSY DCA-500SSK - GENERATOR ASSYDCA-500SSK - GENERATOR ASSY PART NAMEHEX. SOCKET HEAD COP SCREW DCA-500SSK - GENERATOR ASSY QTY. REMARKS DCA-500SSK - GENERATOR ASSYPART NAME CONTROL BOX ASSY DCA-500SSK - CONTROL BOX ASSYDCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE REMARKSDCA-500SSK - CONTROL BOX ASSY PART NAMEDCA-500SSK - CONTROL BOX ASSY PART NAME CHANGE OVER SWITCH, AMMETERCHANGE OVER SWITCH, VOLTMETER DCA-500SSK - CONTROL BOX ASSYENGINE & RADIATOR ASSY DCA-500SSK - ENGINE & RADIATOR ASSYPART NAME DCA-500SSK - ENGINE & RADIATOR ASSYREMARKS DCA-500SSK - ENGINE & RADIATOR ASSY PART NAME DCA-500SSK - ENGINE & RADIATOR ASSYREMARKS ENGINE OPERATING PANEL ASSY DCA-500SSK - ENGINE OPERATING PANEL ASSYSET FRAME, RUBBER COVER SET PLATE, BATTERY SWITCHDCA-500SSK - ENGINE OPERATING PANEL ASSY PART NAMEDCA-500SSK - ENGINE OPERATING PANEL ASSY 6008155390 DCA-500SSK - ENGINE OPERATING PANEL ASSYPART NAME REMARKSOUTPUT TERMINAL ASSY DCA-500SSK - OUTPUTTERMINAL ASSYOUTPUT TERMINAL ASSY DCA-500SSK - OUTPUTTERMINAL ASSYPART NAME SET BOARD, OUTPUT TERMINALDCA-500SSK - OUTPUTTERMINAL ASSY PART NAME DCA-500SSK - OUTPUTTERMINAL ASSYREMARKS BATTERY ASSY DCA-500SSK - BATTERY ASSYPART NAME DCA-500SSK - BATTERY ASSYMUFFLER ASSY DCA-500SSK - MUFFLER ASSYPART NAME DCA-500SSK - MUFFLER ASSYFUEL TANK ASSY DCA-500SSK - FUELTANK ASSY52000KA9810 DCA-500SSK - FUELTANK ASSYPART NAME REMARKSENCLOSURE #1 ASSY DCA-500SSK - ENCLOSURE #1 ASSYPART NAME DCA-500SSK - ENCLOSURE #1 ASSYQTY. REMARKS DCA-500SSK - ENCLOSURE #1 ASSY ENCLOSURE #1 ASSY DCA-500SSK - ENCLOSURE #1 ASSYPART NAME QTY. REMARKSENCLOSURE #2 ASSY DCA-500SSK - ENCLOSURE #2 ASSYENCLOSURE #2 ASSY DCA-500SSK - ENCLOSURE #2 ASSYPART NAME REMARKSDCA-500SSK - ENCLOSURE #2 ASSY PART NAME DCA-500SSK - ENCLOSURE #2 ASSYQTY. REMARKS ENCLOSURE #3 ASSY DCA-500SSK - ENCLOSURE #3 ASSYSPASHER PANEL DCA-500SSK - ENCLOSURE #3 ASSYPART NAME QTY. REMARKSDCA-500SSK - ENCLOSURE #3 ASSY 039LKDNUSA DCA-500SSK - ENCLOSURE #3 ASSYPART NAME REMARKSRUBBER SEAL ASSY DCA-500SSK - RUBBER SEAL ASSYPART NAME DCA-500SSK - RUBBER SEAL ASSYNAME PLATE AND DECALS DCA-500SSK - NAMEPLATE AND DECALSPART NAME CONTROL BOX GROUPENGINE OPERATING PANEL GROUP DCA-500SSK - NAMEPLATE AND DECALSDCA-500SSK - NAMEPLATE AND DECALS REMARKS BATTERY GROUPDCA-500SSK - NAMEPLATE AND DECALS PART NAMESPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE - PARTSEffective July 1 11. Credit issued will be applied to future purchases onlyDCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE NOTE PAGEWARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046