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operation manual
DCA-500SSK Control BOX Assy
Models:
DCA-500SSK
1
74
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114 pages
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Troubleshooting
Specifications
Install
Explanation of Chart
Wiring
Dimension
Maintenance
DCA-500SSK PRE-SETUP
Battery
Parts Ordering Procedures
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DCA-500SSK
— CONTROL BOX ASSY.
CONTROL BOX ASSY.
PAGE 74 —
DCA-500SSK
— PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
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Contents
MQ Power Model DCA-500SSK Whisperwatttm Generator
Page
Heres HOW to GET Help
Table of Contents
Earn Extra Discounts when You order by FAX
Parts Ordering Procedures
General Safety
Rules for Safe Operation
Radiator
Battery
Loading and Unloading Crane
Rules for Safe Operation
Towing Safety Precautions
DCA-500SSK -TOWING
DCA-500SSK TRAILER-SAFETY Guidelines
Explanation of Chart
DCA-500SSK -TRAILER-SPECIFICATIONS
DCA-500SSK -TRAILER-SPECIFICATIONS
Electrical
Electric Brakes
Electric Brake Adjustment
Brakes
DCA-500SSK -TRAILER Safety Guidelines
Hydraulic/Air/Surge Brakes
Suspension
Tires/Wheels/Lug Nuts
Tire Wear/Inflation
Lug Nut Torque Requirements
DCA-500SSK -TRAILER Safety Guidelines
Torque Ft.-Lbs
DCA-500SSK -TRAILER-WIRING Diagram
DCA-500SSK -TRAILER Brakestroubleshooting
Symptom Possible Cause Solution
DCA-500SSK Operation and Safety Decals
Machine Safety Decals
DCA-500SSK Operation and Safety Decals
DCA-500SSK Operation and Safety Decals
DCA-500SSK Operation and Safety Decals
DCA-500SSK Operation and Safety Decals
DCA-500SSK -- Notes
DCA-500SSK Specifications
DCA-500SSK General Information
DCA-500SSK Major Components
Major Components
Page
DCA-500SSK Dimensions TOP and Side
Dimensions
DCA-500SSK Dimensions Front and Rear
DCA-500SSK Control Panel
Control Panel
DCA-500SSK Control Panel
Pilot Lamp Indicates that the generator is working properly
DCA-500SSK Engine Operating Panel
Engine Operating Panel
Fuel Level Gauge Indicates amount of diesel fuel remaining
DCA-500SSK Outputterminal
Output Terminal Panel Location
Model
Output Terminal Panel Available Voltages
Over Current Relay Maximum Amps
Rated Maximum Amps
Reading the Output Terminal Gauges
AC Voltmeter
Single Phase, 139 Volt
Single Phase, 240 Volt
Phase, 240 Volt
Voltage Change-over Board
Single Phase, 277 Volt
Single Phase, 480 Volt
Phase, 480 Volt
DCA-500SSK Outputterminal
DCA-500SSK Installation
Outdoor Installation
DCA-500SSK Installation
Typical Generator Grounding Application
DCA-500SSK PRE-SETUP
General Inspection Prior to Operation
Type Oil
Range
Operation in Freezing Weather
Cleaning the Radiator
Air Cleaner
Fan Belt Tension
Piping and Hose Connection
Battery Cable Installation
Wiring
DCA-500SSK Load Application
Single Phase Load
Three Phase Load
Before Starting Engine
Before Starting Generator and Control Panel
Set the battery ON/OFF switch to the on position
Voltage Meter Volts
Engine Speed Switch
DCA-500SSK Generator START-UP Procedure Auto
Emergency Stop
DCA-500SSK Generator Shutdown Procedure
Engine Shutdown
Page
DCA-500SSK Maintenance
Replacing fuel filter
Check Electric Heater If equipped
Changing Oil
Generator Storage
Cleaning breather element
Greasing
Inspection / Maintenance
DCA-500SSK-GENERATORWIRING Diagram
DCA-500SSK-ENGINEWIRING Diagram
DCA-500SSK -TROUBLESHOOTING Engine
DCA-500SSK -TROUBLESHOOTING Engine
Engine Troubleshooting
DCA-500SSK -TROUBLESHOOTING GENERATOR/ENGINE
Generator Troubleshooting
DCA-500SSK -TROUBLESHOOTING Mpec
Mpec Troubleshooting
Explanation of Code in Remarks Column
Items Found In the Items Number Column
Qty Description
DCA-500SSK Suggested Spare Parts
DCA-500SSK w/SA6D170AE-1 Komatsu Engine
DCA-500SSK Generator Assy
Part Name QTY
DCA-500SSK Generator Assy
DCA-500SSK Generator Assy
DCA-500SSK Control BOX Assy
Part Name
DCA-500SSK Control BOX Assy
APS Unit
DCA-500SSK Engine & Radiator Assy
Part Name QTY Remarks
DCA-500SSK Engine & Radiator Assy
0131710060
DCA-500SSK Engine Operating Panel Assy
Support LEG
DCA-500SSK Engine Operating Panel Assy
Starter Switch
DCA-500SSK Outputterminal Assy
Output Terminal
DCA-500SSK Outputterminal Assy
Cover
DCA-500SSK Battery Assy
Battery
DCA-500SSK Muffler Assy
Muffler
DCA-500SSK Fueltank Assy
Fuel Tank
DCA-500SSK Enclosure #1 Assy
Enclosure #1 Assy
DCA-500SSK Enclosure #1 Assy
DCA-500SSK Enclosure #1 Assy
HEX.NUT
DCA-500SSK Enclosure #2 Assy
Enclosure #2 Assy
Rear Frame
DCA-500SSK Enclosure #2 Assy
DCA-500SSK Enclosure #2 Assy
DCA-500SSK Enclosure #3 Assy
Enclosure #3 Assy
DCA-500SSK Enclosure #3 Assy
DCA-500SSK Enclosure #3 Assy
7525151504
DCA-500SSK Rubber Seal Assy
0228901640
DCA-500SSK Nameplate and Decals
Control BOX Group
DCA-500SSK Nameplate and Decals
Part Name QTY Remarks
Terms and Conditions of Sale Parts
Freight Policy
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