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Multiquip operation manual DCA-500SSK - OPERATION AND SAFETY DECALS

Models: DCA-500SSK

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DCA-500SSK — OPERATION AND SAFETY DECALS

DCA-500SSK — OPERATION AND SAFETY DECALS

DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 21

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Multiquip operation manual DCA-500SSK - OPERATION AND SAFETY DECALS

Contents

MQ POWER MODEL DCA-500SSK WHISPERWATTTM GENERATOR PARTS AND OPERATION MANUALSERVICE DEPARTMENT StandardPage PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING HERES HOW TO GET HELPSERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046TABLE OF CONTENTS MQ Power DCA-500SSKAC Generator Now! Direct TOLL-FREE access to our Parts Department PARTS ORDERING PROCEDURESExtra DiscountGENERAL SAFETY RULES FOR SAFE OPERATIONRULES FOR SAFE OPERATION RadiatorCAUTIONCAUTION DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGEBattery RULES FOR SAFE OPERATIONLoading and Unloading Crane Maintenance Safety RULES FOR SAFE OPERATIONTransporting EmergenciesTowing Safety Precautions DCA-500SSK -TOWINGFigure 1. Generator and Trailer Explanation of Chart DCA-500SSK - TRAILER-SAFETY GUIDELINESTable 1. Specifications DCA-500SSK -TRAILER-SPECIFICATIONSMODEL APPLICATIONTable 1. Specifications Cont DCA-500SSK -TRAILER-SPECIFICATIONSDCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE MODELElectric Brake Adjustment DCA-500SSK -TRAILER SAFETY GUIDELINESBrakes Electric BrakesHydraulic/Air/Surge Brakes DCA-500SSK -TRAILER SAFETY GUIDELINESFigure 2. Electrical Brake Components Figure 3. Hydraulic Brake ComponentsTire Wear/Inflation Tires/Wheels/Lug NutsSuspension DCA-500SSK -TRAILER SAFETY GUIDELINESTable 3. Suspension Torque Requirements DCA-500SSK -TRAILER SAFETY GUIDELINESTorque Ft.-Lbs Lug Nut Torque RequirementsDCA-500SSK -TRAILER-WIRING DIAGRAM Table 6. Air Brake Troubleshooting DCA-500SSK -TRAILER BRAKESTROUBLESHOOTINGSymptom SolutionMachine Safety Decals DCA-500SSK - OPERATION AND SAFETY DECALSDCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE DCA-500SSK - OPERATION AND SAFETY DECALSDCA-500SSK - OPERATION AND SAFETY DECALS DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE DCA-500SSK - OPERATION AND SAFETY DECALSDCA-500SSK - OPERATION AND SAFETY DECALS DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE DCA-500SSK -- NOTES PAGETable 7. Specifications DCA-500SSK - SPECIFICATIONSGenerator Specifications Engine SpecificationsDCA-500SSK - GENERAL INFORMATION Microprocessor Controlled Alarm SystemDCA-500SSK FAMILIARIZATION Generator Engine Control PanelFigure 6. Major Components DCA-500SSK - MAJOR COMPONENTSDCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE NOTE PAGEFigure 7a. Dimensions DCA-500SSK - DIMENSIONS TOP AND SIDEDCA-500SSK - DIMENSIONS FRONT AND REAR Figure 7b. DimensionsDCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE Figure 8. Control Panel DCA-500SSK - CONTROL PANELD. Overcrank Shutdown - Indicates the unit has DCA-500SSK - CONTROL PANELFigure 9. MPEC Module DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGEFigure 10. Engine Operating Panel DCA-500SSK - ENGINE OPERATING PANELDCA-500SSK - ENGINE OPERATING PANEL 7. Fuel Level Gauge - Indicates amount of diesel fuel remainingDCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE DCA-500SSK - OUTPUTTERMINAL Connecting Load600SSK FAMILIARIZATION Control BoxFigure 14. Output Terminal Panel Location DCA-500SSK - OUTPUTTERMINALDCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE Legs O and Ground are considered Bonded GroundsOver Current Relay Output Terminal Panel Available VoltagesMaximum Amps Maximum AmpsChange-Over Switch Reading the Output Terminal GaugesChange-Over Switch DCA-500SSK - OUTPUTTERMINAL3 Phase, 240 Volt Single Phase, 240 VoltSingle Phase, 139 Volt Voltage Change-over Board3 Phase, 480 Volt Single Phase, 480 VoltSingle Phase, 277 Volt DCA-500SSK - OUTPUTTERMINALOutdoor Installation DCA-500SSK - INSTALLATIONAlways check Local, State, and Federal DCA-500SSK - INSTALLATIONLaws before grounding generator Figure 27. Typical Generator Grounding ApplicationTable 10. Cable Selection 60 Hz, Single Phase Operation DCA-500SSK - PRE-SETUP#10 Wire #12 WireOwners Manual Table 11. Recommended Motor OilType Oil RangeAir Cleaner Cleaning the RadiatorOperation in Freezing Weather Fan Belt TensionWiring Battery Cable InstallationPiping and Hose Connection DCA-500SSK - PRE-SETUPSingle Phase Load Three Phase LoadDCA-500SSK - LOAD APPLICATION DCA-500SSK - GENERATOR START-UP PROCEDURE MANUAL Before Starting EngineBefore Starting Generator and Control Panel 4. Close all engine enclosure doors Figure DCA-500SSK - GENERATOR START-UP PROCEDURE MANUALFigure 41. Voltage Meter Volts Figure 42. Voltage Adjust Control Knob DCA-500SSK - GENERATOR START-UP PROCEDURE MANUALFigure 45. Coolant Temperature Gauge Figure 44. Oil Pressure GaugeFigure 46. Engine Speed Switch DCA-500SSK - GENERATOR START-UP PROCEDURE MANUALFigure 49. Ammeter Load Figure 47. Engine TachometerDCA-500SSK - GENERATOR START-UP PROCEDURE AUTO Figure 50. Off/Manual Auto Switch AUTODCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE DCA-500SSK - GENERATOR SHUTDOWN PROCEDURE Engine ShutdownEmergency Stop DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE NOTE PAGEService Daily DCA-500SSK - MAINTENANCECleaning the Fuel Strainer General InspectionCheck Electric Heater If equipped DCA-500SSK - MAINTENANCEChanging Oil Replacing fuel filterGreasing Cleaning breather elementGenerator Storage DCA-500SSK - MAINTENANCEENGINE INSPECTION / MAINTENANCEGENERATOR DCA-500SSK - MAINTENANCEDCA-500SSK-GENERATORWIRING DIAGRAM DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE DCA-500SSK-ENGINEWIRING DIAGRAMTABLE 16. ENGINE TROUBLESHOOTING DCA-500SSK -TROUBLESHOOTING ENGINETABLE 16. ENGINE TROUBLESHOOTING CONTINUED DCA-500SSK -TROUBLESHOOTING ENGINESYMPTOM POSSIBLE PROBLEMTABLE 17. GENERATOR TROUBLESHOOTING DCA-500SSK -TROUBLESHOOTING GENERATOR/ENGINETABLE 18. MPEC TROUBLESHOOTING DCA-500SSK -TROUBLESHOOTING MPECSolution SymptonEXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts bookItems Found In the “Remarks” Column Items Found In the “Items Number” ColumnDCA-500SSK w/SA6D170AE-1 KOMATSU ENGINE DCA-500SSK - SUGGESTED SPARE PARTS1 to 5 Units DescriptionGENERATOR ASSY DCA-500SSK - GENERATOR ASSYPART NAME DCA-500SSK - GENERATOR ASSYHEX. SOCKET HEAD COP SCREW DCA-500SSK - GENERATOR ASSY DCA-500SSK - GENERATOR ASSY QTY. REMARKSPART NAME CONTROL BOX ASSY DCA-500SSK - CONTROL BOX ASSYDCA-500SSK - CONTROL BOX ASSY REMARKSPART NAME DCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGEDCA-500SSK - CONTROL BOX ASSY CHANGE OVER SWITCH, VOLTMETER CHANGE OVER SWITCH, AMMETERDCA-500SSK - CONTROL BOX ASSY PART NAMEENGINE & RADIATOR ASSY DCA-500SSK - ENGINE & RADIATOR ASSYDCA-500SSK - ENGINE & RADIATOR ASSY PART NAMEREMARKS DCA-500SSK - ENGINE & RADIATOR ASSY DCA-500SSK - ENGINE & RADIATOR ASSY PART NAMEREMARKS ENGINE OPERATING PANEL ASSY DCA-500SSK - ENGINE OPERATING PANEL ASSYDCA-500SSK - ENGINE OPERATING PANEL ASSY SET PLATE, BATTERY SWITCHPART NAME SET FRAME, RUBBER COVERDCA-500SSK - ENGINE OPERATING PANEL ASSY WATER TEMPERATURE GAUGE UNIT, WATER TEMPERATUREDCA-500SSK - ENGINE OPERATING PANEL ASSY PART NAMEOUTPUT TERMINAL ASSY DCA-500SSK - OUTPUTTERMINAL ASSYPART NAME DCA-500SSK - OUTPUTTERMINAL ASSYSET BOARD, OUTPUT TERMINAL OUTPUT TERMINAL ASSYDCA-500SSK - OUTPUTTERMINAL ASSY DCA-500SSK - OUTPUTTERMINAL ASSY PART NAMEREMARKS BATTERY ASSY DCA-500SSK - BATTERY ASSYPART NAME DCA-500SSK - BATTERY ASSYMUFFLER ASSY DCA-500SSK - MUFFLER ASSYPART NAME DCA-500SSK - MUFFLER ASSYFUEL TANK ASSY DCA-500SSK - FUELTANK ASSYPART NAME DCA-500SSK - FUELTANK ASSYREMARKS 52000KA9810ENCLOSURE #1 ASSY DCA-500SSK - ENCLOSURE #1 ASSYDCA-500SSK - ENCLOSURE #1 ASSY PART NAMEQTY. REMARKS DCA-500SSK - ENCLOSURE #1 ASSY PART NAME DCA-500SSK - ENCLOSURE #1 ASSYQTY. REMARKS ENCLOSURE #1 ASSYENCLOSURE #2 ASSY DCA-500SSK - ENCLOSURE #2 ASSYPART NAME DCA-500SSK - ENCLOSURE #2 ASSYREMARKS ENCLOSURE #2 ASSYDCA-500SSK - ENCLOSURE #2 ASSY DCA-500SSK - ENCLOSURE #2 ASSY PART NAMEQTY. REMARKS ENCLOSURE #3 ASSY DCA-500SSK - ENCLOSURE #3 ASSYPART NAME DCA-500SSK - ENCLOSURE #3 ASSYQTY. REMARKS SPASHER PANELDCA-500SSK - ENCLOSURE #3 ASSY PART NAME DCA-500SSK - ENCLOSURE #3 ASSYREMARKS 039LKDNUSARUBBER SEAL ASSY DCA-500SSK - RUBBER SEAL ASSYPART NAME DCA-500SSK - RUBBER SEAL ASSYNAME PLATE AND DECALS DCA-500SSK - NAMEPLATE AND DECALSENGINE OPERATING PANEL GROUP CONTROL BOX GROUPDCA-500SSK - NAMEPLATE AND DECALS PART NAMEDCA-500SSK - NAMEPLATE AND DECALS DCA-500SSK - NAMEPLATE AND DECALS BATTERY GROUPPART NAME REMARKSEffective July 1 TERMS AND CONDITIONS OF SALE - PARTS11. Credit issued will be applied to future purchases only SPECIAL EXPEDITING SERVICEDCA-500SSK - PARTS AND OPERATION MANUAL STD- REV. #1 04/14/01 - PAGE NOTE PAGEPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING HERES HOW TO GET HELPSERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046