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DCA300SSCU manual
Models:
DCA300SSCU
1
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Troubleshooting
Specifications
Install
Parts list
Trailer Wiring Diagram
Warranty
Dimension
Maintenance
Voltage Change-Over Board Configuration
Connecting Loads
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notes
DCA300SSC / DCA300SSCU Gen. • operation and parts manual — rev. #1 (08/10/11) — page 53
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Contents
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES
Operation and Parts Manual
MODEL dca300ssc MODEL dca300sscU
Whisperwatt Series
Diesel engine exhaust and some of
proposition 65 warning
You can also obtain information about motor vehicle safety from
Reporting Safety Defects
Administrator NHTSA 1200 New Jersey Avenue S.E Washington, DC
DCA300SSC/DCA300SSCU 60 Hz Generators
Table of Contents
Component Drawings
Choose from three easy options
Parts Ordering Procedures Ordering parts has never been easier
When ordering parts, please supply
Best Deal! Order via Internet Dealers Only
SaFetY meSSageS
Safety Information
SaFetY SYmBolS
Danger
generator SaFetY
general SaFetY
Safety Information
never lubricate components or attempt service on a running machine
Danger
engine SaFetY
Safety Information
toWing SaFetY
FUel SaFetY
Safety Information
Danger
Grounding Safety
eleCtriCal SaFetY
Power Cord/Cable Safety
death
environmental SaFetY
BatterY SaFetY
Safety Information
Use well-insulated gloves when picking up the battery
Cummins QSL9-G3 Tier
Specifications
Model
Table 3. Dimensions
Dimensions
Figure 1. Dimensions
Dimension in. mm
Figure 2. Typical Generator Grounding Application
Installation
Indoor Installation
Outdoor Installation
Mounting
Generator Grounding
Generator
General Information
Engine Operating Panel
Generator Control Panel
1 Muffler Assembly 2 Engine Assembly 3 Enclosure Assembly
Major Components
4 Generator Assembly 5 Output Terminal Assembly 6 Battery Assembly
7 Fuel Tank Assembly 8 Generator Control Panel Assembly
4. Auto On/Off Engine Controller MPEC
Generator Control Panel
The Control Box is equipped with the following major components
Generator Control Panel
ENGINE OPERATING PANEL
Auto-OFF/Reset-Manual switch is set
Page
Output Terminal Familiarization
OUTPUT TERMINAL PANEL FAMILIARIZATION
Output Terminal Panel
Terminal legs “O” and “Ground” are considered bonded grounds
OUTPUT TERMINAL PANEL FAMILIARIZATION
120 VAC GFCI Receptacles
Figure 7. G.F.C.I. Receptacle
Twist Lock Dual Voltage 120/240 VAC Receptacles
Over Current Relay
Connecting Loads
Figure 11. Over Current Relay Figure 10. Connecting Loads
OUTPUT TERMINAL PANEL FAMILIARIZATION
Three Phase Load
Single Phase Load
Table 5. Power Factor By Load
Load Application
Generator Output Voltages
GENERATOR OUTPUTS
Voltage Change-Over Board
Maximum Amps
GENERATOR OUTPUTS/gauge reading
how to Read the ac ammeter and ac voltage gauges
AC Ammeter Gauge Reading
AC Voltmeter Gauge Reading
UVWO Terminal Output Voltages
OUTPUT TERMINAL PANEL CONNECTIONS
3Ø-240V UVWO Terminal Output Voltages
1Ø-240V UVWO Terminal Output Voltages
1Ø-480V UVWO Terminal Output Voltages
3Ø-480V UVWO Terminal Output Voltages
1Ø-277V UVWO Terminal Output Voltages
Figure 23. Voltage Change-Over Board Configuration
Circuit Breakers
inspection/SETUP
Lubrication Oil
Fuel Check
ONLY use #2 diesel fuel when refueling
Refueling Procedure
inspection/SETUP
Figure 29. Only Fill on Level Ground
Air Cleaner
Cleaning the Radiator
Table 11. Anti-Freeze Operating Temperatures
Coolant Antifreeze/Summer Coolant/ Water
Battery Cable Installation
Battery
Wiring
Alternator
Before Starting
GENERATOR START-UP PROCEDURE MANUAL
Starting Manual
Figure 37. Engine Speed Switch Low
Figure 44. Voltage Adjust Control Knob
GENERATOR START-UP PROCEDURE MANUAL
Figure 47. Coolant Temperature Gauge
Figure 42. Frequency Meter
Starting Auto Mode
GENERATOR START-UP PROCEDURE AUTO MODE
Figure 51. Engine Speed Switch High
Figure 52. MPEC Control Switch AUTO
Normal Shutdown Procedure
GENERATOR SHUT-DOWN PROCEDURES
Emergency Shutdown Procedure
OFF/RESET position
Air Cleaner with Dust Indicator
Maintenance
General Inspection
Air Cleaner
Fuel Addition
Cleaning Inside the Fuel Tank
Removing Water from the Fuel Tank
Fuel Tank Inspection
Check Oil Level
Radiator Cleaning
Replacing Oil Filter
Flushing Out Radiator and Replacing Coolant
Figure 59. Battery Charger and Jacket Water Heater Power Connections
Maintenance
Trailer Maintenance
Trailer Maintenance
Brakes
Brake Adjustment
Hydraulic Surge Brakes
Actuator
Tire Wear/Inflation
Tires/Wheels/Lug Nuts
Suspension
Trailer Maintenance
Trailer Maintenance
Lug Nut Torque Requirements
Figure 62. Wheel Lug Nuts Tightening Sequence
Table 16. Tire Torque Requirements
Figure 63. Trailer/Towing Vehicle Wiring Diagram
Trailer Wiring Diagram
Figure 64. Generator Wiring Diagram
Generator Wiring Diagram
Figure 65. Engine Wiring Diagram
Engine Wiring Diagram
Page
Table 17. Generator Troubleshooting
Troubleshooting Generator
Symptom
Possible Problem
Table 18. Engine Controller Troubleshooting MPEC
Troubleshooting Engine Controller
Method of Operation
Troubleshooting Diagnostic lamp
Page
Explanation of Code in Remarks Column
Sample partS liSt
no. Column
part no. Column
Description
Suggested Spare Parts
1 to 3 units
GENERATOR ASSY
REMARKS
PART NAME
GENERATOR ASSY
PURCHASE ITEM 1-11 AS A SET
GENERATOR ASSY. continued
REMARKS
GENERATOR ASSY. continued
PART NAME
control box ASSY
PART NAME
control box ASSY
REMARKS
AUTOMATIC VOLTAGE REGULATOR
CONTROL BOX ASSY. continued
CHANGE- OVER SWITCH, VOLTMETER
CHANGE- OVER SWITCH, AMMETER
CONTROL BOX ASSY. continued
PART NAME
engine AND Radiator ASSY
REMARKS
engine AND Radiator ASSY
PART NAME
engine and radiator ASSY. continued
REMARKS
engine and radiator ASSY. continued
PART NAME
ENGINE operating panel ASSY
REMARKS
ENGINE operating panel ASSY
PART NAME
output terminal ASSY
REMARKS
output terminal ASSY
PART NAME
output terminal ASSY
REMARKS
output terminal ASSY
PART NAME
battery ASSY. DCA300ssc
PART NAME
battery ASSY. DCA300ssc
battery ASSY. DCA300sscu
PART NAME
battery ASSY. DCA300sscu
muffler ASSY
REMARKS
muffler ASSY
PART NAME
fuel tank Assy. DCA300ssc
PART NAME
fuel tank Assy. DCA300ssc
fuel tank Assy. DCA300sscU
PART NAME
fuel tank Assy. DCA300sscU
enclosure ASSY
REMARKS
enclosure ASSY
PART NAME
enclosure ASSY. continued
REMARKS
enclosure ASSY. continued
PART NAME
enclosure ASSY. continued
REMARKS
enclosure ASSY. continued
PART NAME
enclosure ASSY. continued
REMARKS
enclosure ASSY. continued
PART NAME
RUBBER SEALS ASSY
REMARKS
RUBBER SEALS ASSY
PART NAME
NAMEPLATE AND DECALS ASSY. DCA300ssc
REMARKS
NAMEPLATE AND DECALS ASSY. DCA300ssc
PART NAME
NAMEPLATE AND DECALS ASSY. Continued DCA300ssc
PART NAME
NAMEPLATE AND DECALS ASSY. Continued DCA300ssc
C90530000
A90400001
NAMEPLATE AND DECALS ASSY. DCA300sscu
REMARKS
NAMEPLATE AND DECALS ASSY. DCA300sscu
PART NAME
NAMEPLATE AND DECALS ASSY. Continued DCA300sscU
PART NAME
NAMEPLATE AND DECALS ASSY. Continued DCA300sscU
REMARKS
M950050010
SPECIAL EXPEDITING SERVICE
Terms and Conditions of Sale - Parts
PAYMENT TERMS
FREIGHT POLICY
Page
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
HERE’S HOW TO GET HELP
Service Department
Warranty Department