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Multiquip DCA300SSCU manual NAMEPLATE AND DECALS ASSY. DCA300ssc, Part Name, Remarks

Models: DCA300SSCU

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REMARKS

NAMEPLATE AND DECALS ASSY. (DCA300ssc)

NO.	PART NO.	PART NAME	QTY.	REMARKS
1-1	C3550000703	DECAL : HANDLING PROCEDURES	1	C35000070
1-2	C9522100003	DECAL : CAUTION	2	C92210000
		CONTROL BOX GROUP
2-1	0800520100	PLATE : ON - OFF	1	AT-202
2-2	0800520904	PLATE : AMMETER CHANGE- OVER SWITCH	1	N-2438
2-3	0800520814	PLATE : VOLTMETER CHANGE- OVER SWITCH	1	N-2439
2-4	0840624504	DECAL : CIRCUIT BREAKER	1	S-3031
2-5	0840624604	DECAL : PANEL LIGHT SWITCH	1	S-3032
2-6	0840624704	DECAL : PILOT LAMP	1	S-3033
2-7	0840624804	DECAL : VOLTAGE REGULATOR	1	S-3034
2-8	B9531100604	DECAL : WARNING ELECTRIC SHOCK HAZARD	1	B93110060
2-9	C0551000903	DECAL : SETTING FOR OUTPUT VOLTAGE	1	C05100090
2-10	C2551000004	DECAL : SAFETY INSTRUCTIONS	1	C25100000
2-11	M5560100903	DECAL : WHISPERWATT 300	1	M56010090A
2-12	C9502400004	DECAL : HIGH IDLE SPEED	1	C90240000
2-13	C9520027704	DECAL : DIAGNOSTIC BUTTON	1	C92002770
2-14	C9520028604	DECAL : WARNING DIAGNOSTIC LAMP	1	C92002860
2-15	C9520028704	DECAL : SHUTDOWN DIAGNOSTIC LAMP	1	C92002870
2-16	C9520028804	DECAL : LOW IDLE SPEED / DIAG. CODE SW	1	C92002880
2-17	C9521007504	DECAL : DIAGNOSTIC SWITCH	1	C92100750
2-18	Z0110001504	DECAL : RESET	1	Z01000150
		ENGINE & RADIATOR GROUP
3-1	6360610304	DECAL : WATER	1	S-1880
3-2	6360620204	DECAL : OIL DRAIN PLUG	1	S-1885
3-3	B9504000404	DECAL : MOVING PARTS	2	B90400040
3-4	B9504100104	DECAL : WARNING HOT COOLANT	1	B90410010
		ENGINE OPERATING PANEL GROUP
4-1	C0551000504	DECAL : BATTERY SWITCH	1	C05100050
4-2	C3550000404	DECAL : ALARM LAMP	1	C35000040
4-3	M5550000503	DECAL : OPERATING PANEL	1	M55000050
		OUTPUT TERMINAL GROUP
5-1	0840614104	DECAL : GROUND	1	S-2635
5-2	0840619904	DECAL : DANGER HIGH VOLTAGE	1	S-2731
5-3	9039209064	DECAL : START CONTACT	1	S-4468
5-4	B9511100304	DECAL : WARNING	1	B91110030
5-5	B9511100404	DECAL : WARNING ELECTRIC SHOCK HAZARD	1	B91110040
5-6	B9531100504	DECAL : WARNING ELECTRIC SHOCK HAZARD	1	B93110050
5-7	C0551000404	DECAL : 3- PHASE OUTPUT TERMINAL	1	C05100040
5-8	C1551000803	DECAL : RECEPTACLE & CIRCUIT BREAKER	1	C15100080

DCA300SSC / DCA300SSCU Gen. • operation and parts manual — rev. #1 (08/10/11) — page 95

Image 95

Multiquip DCA300SSCU manual NAMEPLATE AND DECALS ASSY. DCA300ssc, Part Name, Remarks

Contents

Whisperwatt Series Operation and Parts ManualTHIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES MODEL dca300ssc MODEL dca300sscUDiesel engine exhaust and some of proposition 65 warningYou can also obtain information about motor vehicle safety from Reporting Safety DefectsAdministrator NHTSA 1200 New Jersey Avenue S.E Washington, DC DCA300SSC/DCA300SSCU 60 Hz Generators Table of ContentsComponent Drawings Best Deal! Order via Internet Dealers Only Parts Ordering Procedures Ordering parts has never been easierChoose from three easy options When ordering parts, please supplyDanger Safety InformationSaFetY meSSageS SaFetY SYmBolS„ never lubricate components or attempt service on a running machine general SaFetYgenerator SaFetY Safety InformationDanger engine SaFetYSafety Information Danger FUel SaFetYtoWing SaFetY Safety Informationdeath eleCtriCal SaFetYGrounding Safety Power Cord/Cable Safety„ Use well-insulated gloves when picking up the battery BatterY SaFetYenvironmental SaFetY Safety InformationCummins QSL9-G3 Tier SpecificationsModel Dimension in. mm DimensionsTable 3. Dimensions Figure 1. DimensionsFigure 2. Typical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGenerator Control Panel General InformationGenerator Engine Operating Panel7 Fuel Tank Assembly 8 Generator Control Panel Assembly Major Components1 Muffler Assembly 2 Engine Assembly 3 Enclosure Assembly 4 Generator Assembly 5 Output Terminal Assembly 6 Battery Assembly4. Auto On/Off Engine Controller MPEC Generator Control PanelThe Control Box is equipped with the following major components Generator Control PanelENGINE OPERATING PANEL Auto-OFF/Reset-Manual switch is setPage Terminal legs “O” and “Ground” are considered bonded grounds OUTPUT TERMINAL PANEL FAMILIARIZATIONOutput Terminal Familiarization Output Terminal PanelTwist Lock Dual Voltage 120/240 VAC Receptacles 120 VAC GFCI ReceptaclesOUTPUT TERMINAL PANEL FAMILIARIZATION Figure 7. G.F.C.I. ReceptacleOUTPUT TERMINAL PANEL FAMILIARIZATION Connecting LoadsOver Current Relay Figure 11. Over Current Relay Figure 10. Connecting LoadsLoad Application Single Phase LoadThree Phase Load Table 5. Power Factor By LoadMaximum Amps GENERATOR OUTPUTSGenerator Output Voltages Voltage Change-Over BoardAC Voltmeter Gauge Reading how to Read the ac ammeter and ac voltage gaugesGENERATOR OUTPUTS/gauge reading AC Ammeter Gauge Reading1Ø-240V UVWO Terminal Output Voltages OUTPUT TERMINAL PANEL CONNECTIONSUVWO Terminal Output Voltages 3Ø-240V UVWO Terminal Output VoltagesFigure 23. Voltage Change-Over Board Configuration 3Ø-480V UVWO Terminal Output Voltages1Ø-480V UVWO Terminal Output Voltages 1Ø-277V UVWO Terminal Output VoltagesFuel Check inspection/SETUPCircuit Breakers Lubrication OilFigure 29. Only Fill on Level Ground Refueling ProcedureONLY use #2 diesel fuel when refueling inspection/SETUPCoolant Antifreeze/Summer Coolant/ Water Cleaning the RadiatorAir Cleaner Table 11. Anti-Freeze Operating TemperaturesAlternator BatteryBattery Cable Installation WiringFigure 37. Engine Speed Switch Low GENERATOR START-UP PROCEDURE MANUALBefore Starting Starting ManualFigure 42. Frequency Meter GENERATOR START-UP PROCEDURE MANUALFigure 44. Voltage Adjust Control Knob Figure 47. Coolant Temperature GaugeFigure 52. MPEC Control Switch AUTO GENERATOR START-UP PROCEDURE AUTO MODEStarting Auto Mode Figure 51. Engine Speed Switch HighOFF/RESET position GENERATOR SHUT-DOWN PROCEDURESNormal Shutdown Procedure Emergency Shutdown ProcedureAir Cleaner MaintenanceAir Cleaner with Dust Indicator General InspectionFuel Tank Inspection Cleaning Inside the Fuel TankFuel Addition Removing Water from the Fuel TankFlushing Out Radiator and Replacing Coolant Radiator CleaningCheck Oil Level Replacing Oil FilterFigure 59. Battery Charger and Jacket Water Heater Power Connections MaintenanceTrailer Maintenance Trailer MaintenanceActuator Brake AdjustmentBrakes Hydraulic Surge BrakesTrailer Maintenance Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionTable 16. Tire Torque Requirements Lug Nut Torque RequirementsTrailer Maintenance Figure 62. Wheel Lug Nuts Tightening SequenceFigure 63. Trailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramFigure 64. Generator Wiring Diagram Generator Wiring DiagramFigure 65. Engine Wiring Diagram Engine Wiring DiagramPage Possible Problem Troubleshooting GeneratorTable 17. Generator Troubleshooting SymptomTable 18. Engine Controller Troubleshooting MPEC Troubleshooting Engine ControllerMethod of Operation Troubleshooting Diagnostic lampPage part no. Column Sample partS liStExplanation of Code in Remarks Column no. ColumnDescription Suggested Spare Parts1 to 3 units GENERATOR ASSY PURCHASE ITEM 1-11 AS A SET PART NAMEREMARKS GENERATOR ASSYGENERATOR ASSY. continued REMARKS GENERATOR ASSY. continuedPART NAME control box ASSY AUTOMATIC VOLTAGE REGULATOR control box ASSYPART NAME REMARKSCONTROL BOX ASSY. continued PART NAME CHANGE- OVER SWITCH, AMMETERCHANGE- OVER SWITCH, VOLTMETER CONTROL BOX ASSY. continuedengine AND Radiator ASSY REMARKS engine AND Radiator ASSYPART NAME engine and radiator ASSY. continued REMARKS engine and radiator ASSY. continuedPART NAME ENGINE operating panel ASSY REMARKS ENGINE operating panel ASSYPART NAME output terminal ASSY REMARKS output terminal ASSYPART NAME output terminal ASSY REMARKS output terminal ASSYPART NAME battery ASSY. DCA300ssc PART NAME battery ASSY. DCA300sscbattery ASSY. DCA300sscu PART NAME battery ASSY. DCA300sscumuffler ASSY REMARKS muffler ASSYPART NAME fuel tank Assy. DCA300ssc PART NAME fuel tank Assy. DCA300sscfuel tank Assy. DCA300sscU PART NAME fuel tank Assy. DCA300sscUenclosure ASSY REMARKS enclosure ASSYPART NAME enclosure ASSY. continued REMARKS enclosure ASSY. continuedPART NAME enclosure ASSY. continued REMARKS enclosure ASSY. continuedPART NAME enclosure ASSY. continued REMARKS enclosure ASSY. continuedPART NAME RUBBER SEALS ASSY REMARKS RUBBER SEALS ASSYPART NAME NAMEPLATE AND DECALS ASSY. DCA300ssc REMARKS NAMEPLATE AND DECALS ASSY. DCA300sscPART NAME NAMEPLATE AND DECALS ASSY. Continued DCA300ssc A90400001 NAMEPLATE AND DECALS ASSY. Continued DCA300sscPART NAME C90530000NAMEPLATE AND DECALS ASSY. DCA300sscu REMARKS NAMEPLATE AND DECALS ASSY. DCA300sscuPART NAME NAMEPLATE AND DECALS ASSY. Continued DCA300sscU M950050010 NAMEPLATE AND DECALS ASSY. Continued DCA300sscUPART NAME REMARKSFREIGHT POLICY Terms and Conditions of Sale - PartsSPECIAL EXPEDITING SERVICE PAYMENT TERMSPage Warranty Department HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING Service Department