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Multiquip DCA300SSCU manual output terminal ASSY, Part Name, Remarks

Models: DCA300SSCU

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output terminal ASSY.

NO.	PART NO.	PART NAME	QTY.	REMARKS
1	C2231700403	SET BOARD, OUTPUT TERMINAL	.............1	DCA300SSC
1	M5230700003	SET BOARD, OUTPUT TERMINAL	.............1	DCA300SSCU
2	C0277500004	OUTPUT TERMINAL	8	DCA300SSC
2	M9220100914	OUTPUT TERMINAL	8	DCA300SSCU
3	0801830904	HEX HEAD BOLT	8	DCA300SSC
3	9220101004	HEX HEAD BOLT	8	DCA300SSCU
4	0039320000	HEX NUT	16
5	0040020000	WASHER, LOCK	24
6	0041420000	WASHER, FLAT	32
7	3501860604	TERMINAL PLATE	3	DCA300SSC
7	M5233200004	TERMINAL PLATE	3	DCA300SSCU
8	0019110050	HEX HEAD BOLT	5
8A	0042310000	WASHER, LOCK	5
8B	0042410000	WASHER, FLAT	5
9	0601808803	CIRCUIT BREAKER, 1P 20A	2
10	0601808804	CIRCUIT BREAKER, 2P 50A	3
11	C3261600704	BRACKET, CIRCUIT BREAKER	1	DCA300SSC
11	M4260600104	BRACKET, CIRCUIT BREAKER	1	DCA300SSCU
11-1	0221200150	RUBBER CUSHION	1
12	0019206020	HEX HEAD BOLT	2
13	0601814013	RECEPTACLE	2
14	0601811034	RECEPTACLE, CS6369	3
15	0025304015	MACHINE SCREW	10	DCA300SSC
15	0025304016	MACHINE SCREW	10	DCA300SSCU
15A	0207004000	HEX NUT	10
16	C2234500104	COVER	1	DCA300SSC
16	M4236400204	COVER	1	DCA300SSCU
17	0019206020	HEX HEAD BOLT	8	DCA300SSC
17	0016906016	HEX HEAD BOLT	8	DCA300SSCU
18	0601815194	TERMINAL BOARD	1
19	0025304015	MACHINE SCREW	2	DCA300SSC
19	7538070	MACHINE SCREW	2	DCA300SSCU
20	0601850275	GROMMET	1
21	0601851780	GROMMET	2	DCA300SSC
21A	0601851780	BLIND PLUG	1	DCA300SSCU
22	C2237102303	COVER, OUTPUT TERMINAL	1	DCA300SSC
22	M5236100003	COVER, OUTPUT TERMINAL	1	DCA300SSCU
23	0019112045	HEX HEAD BOLT	2
24	0042412000	WASHER, FLAT	4
25	0605015604	STAY RUBBER	2	DCA300SSC
25	M9310200004	STAY RUBBER	2	DCA300SSCU
26	0205012000	HEX NUT	2
27	0845043704	SPRING	2	DCA300SSC
27	M9210000204	SPRING	2	DCA300SSCU
28	C2237101204	COVER	1	DCA300SSC
28	M5236100204	COVER	1	DCA300SSCU

DCA300SSC / DCA300SSCU Gen. • operation and parts manual — rev. #1 (08/10/11) — page 71

Image 71

Multiquip DCA300SSCU manual output terminal ASSY, Part Name, Remarks

Contents

Whisperwatt Series Operation and Parts ManualTHIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES MODEL dca300ssc MODEL dca300sscUDiesel engine exhaust and some of proposition 65 warningYou can also obtain information about motor vehicle safety from Reporting Safety DefectsAdministrator NHTSA 1200 New Jersey Avenue S.E Washington, DC DCA300SSC/DCA300SSCU 60 Hz Generators Table of ContentsComponent Drawings Best Deal! Order via Internet Dealers Only Parts Ordering Procedures Ordering parts has never been easierChoose from three easy options When ordering parts, please supplyDanger Safety InformationSaFetY meSSageS SaFetY SYmBolS„ never lubricate components or attempt service on a running machine general SaFetYgenerator SaFetY Safety InformationDanger engine SaFetYSafety Information Danger FUel SaFetYtoWing SaFetY Safety Informationdeath eleCtriCal SaFetYGrounding Safety Power Cord/Cable Safety„ Use well-insulated gloves when picking up the battery BatterY SaFetYenvironmental SaFetY Safety InformationCummins QSL9-G3 Tier SpecificationsModel Dimension in. mm DimensionsTable 3. Dimensions Figure 1. DimensionsFigure 2. Typical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGenerator Control Panel General InformationGenerator Engine Operating Panel7 Fuel Tank Assembly 8 Generator Control Panel Assembly Major Components1 Muffler Assembly 2 Engine Assembly 3 Enclosure Assembly 4 Generator Assembly 5 Output Terminal Assembly 6 Battery Assembly4. Auto On/Off Engine Controller MPEC Generator Control PanelThe Control Box is equipped with the following major components Generator Control PanelENGINE OPERATING PANEL Auto-OFF/Reset-Manual switch is setPage Terminal legs “O” and “Ground” are considered bonded grounds OUTPUT TERMINAL PANEL FAMILIARIZATIONOutput Terminal Familiarization Output Terminal PanelTwist Lock Dual Voltage 120/240 VAC Receptacles 120 VAC GFCI ReceptaclesOUTPUT TERMINAL PANEL FAMILIARIZATION Figure 7. G.F.C.I. ReceptacleOUTPUT TERMINAL PANEL FAMILIARIZATION Connecting LoadsOver Current Relay Figure 11. Over Current Relay Figure 10. Connecting LoadsLoad Application Single Phase LoadThree Phase Load Table 5. Power Factor By LoadMaximum Amps GENERATOR OUTPUTSGenerator Output Voltages Voltage Change-Over BoardAC Voltmeter Gauge Reading how to Read the ac ammeter and ac voltage gaugesGENERATOR OUTPUTS/gauge reading AC Ammeter Gauge Reading1Ø-240V UVWO Terminal Output Voltages OUTPUT TERMINAL PANEL CONNECTIONSUVWO Terminal Output Voltages 3Ø-240V UVWO Terminal Output VoltagesFigure 23. Voltage Change-Over Board Configuration 3Ø-480V UVWO Terminal Output Voltages1Ø-480V UVWO Terminal Output Voltages 1Ø-277V UVWO Terminal Output VoltagesFuel Check inspection/SETUPCircuit Breakers Lubrication OilFigure 29. Only Fill on Level Ground Refueling ProcedureONLY use #2 diesel fuel when refueling inspection/SETUPCoolant Antifreeze/Summer Coolant/ Water Cleaning the RadiatorAir Cleaner Table 11. Anti-Freeze Operating TemperaturesAlternator BatteryBattery Cable Installation WiringFigure 37. Engine Speed Switch Low GENERATOR START-UP PROCEDURE MANUALBefore Starting Starting ManualFigure 42. Frequency Meter GENERATOR START-UP PROCEDURE MANUALFigure 44. Voltage Adjust Control Knob Figure 47. Coolant Temperature GaugeFigure 52. MPEC Control Switch AUTO GENERATOR START-UP PROCEDURE AUTO MODEStarting Auto Mode Figure 51. Engine Speed Switch HighOFF/RESET position GENERATOR SHUT-DOWN PROCEDURESNormal Shutdown Procedure Emergency Shutdown ProcedureAir Cleaner MaintenanceAir Cleaner with Dust Indicator General InspectionFuel Tank Inspection Cleaning Inside the Fuel TankFuel Addition Removing Water from the Fuel TankFlushing Out Radiator and Replacing Coolant Radiator CleaningCheck Oil Level Replacing Oil FilterFigure 59. Battery Charger and Jacket Water Heater Power Connections MaintenanceTrailer Maintenance Trailer MaintenanceActuator Brake AdjustmentBrakes Hydraulic Surge BrakesTrailer Maintenance Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionTable 16. Tire Torque Requirements Lug Nut Torque RequirementsTrailer Maintenance Figure 62. Wheel Lug Nuts Tightening SequenceFigure 63. Trailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramFigure 64. Generator Wiring Diagram Generator Wiring DiagramFigure 65. Engine Wiring Diagram Engine Wiring DiagramPage Possible Problem Troubleshooting GeneratorTable 17. Generator Troubleshooting SymptomTable 18. Engine Controller Troubleshooting MPEC Troubleshooting Engine ControllerMethod of Operation Troubleshooting Diagnostic lampPage part no. Column Sample partS liStExplanation of Code in Remarks Column no. ColumnDescription Suggested Spare Parts1 to 3 units GENERATOR ASSY PURCHASE ITEM 1-11 AS A SET PART NAMEREMARKS GENERATOR ASSYGENERATOR ASSY. continued REMARKS GENERATOR ASSY. continuedPART NAME control box ASSY AUTOMATIC VOLTAGE REGULATOR control box ASSYPART NAME REMARKSCONTROL BOX ASSY. continued PART NAME CHANGE- OVER SWITCH, AMMETERCHANGE- OVER SWITCH, VOLTMETER CONTROL BOX ASSY. continuedengine AND Radiator ASSY REMARKS engine AND Radiator ASSYPART NAME engine and radiator ASSY. continued REMARKS engine and radiator ASSY. continuedPART NAME ENGINE operating panel ASSY REMARKS ENGINE operating panel ASSYPART NAME output terminal ASSY REMARKS output terminal ASSYPART NAME output terminal ASSY REMARKS output terminal ASSYPART NAME battery ASSY. DCA300ssc PART NAME battery ASSY. DCA300sscbattery ASSY. DCA300sscu PART NAME battery ASSY. DCA300sscumuffler ASSY REMARKS muffler ASSYPART NAME fuel tank Assy. DCA300ssc PART NAME fuel tank Assy. DCA300sscfuel tank Assy. DCA300sscU PART NAME fuel tank Assy. DCA300sscUenclosure ASSY REMARKS enclosure ASSYPART NAME enclosure ASSY. continued REMARKS enclosure ASSY. continuedPART NAME enclosure ASSY. continued REMARKS enclosure ASSY. continuedPART NAME enclosure ASSY. continued REMARKS enclosure ASSY. continuedPART NAME RUBBER SEALS ASSY REMARKS RUBBER SEALS ASSYPART NAME NAMEPLATE AND DECALS ASSY. DCA300ssc REMARKS NAMEPLATE AND DECALS ASSY. DCA300sscPART NAME NAMEPLATE AND DECALS ASSY. Continued DCA300ssc A90400001 NAMEPLATE AND DECALS ASSY. Continued DCA300sscPART NAME C90530000NAMEPLATE AND DECALS ASSY. DCA300sscu REMARKS NAMEPLATE AND DECALS ASSY. DCA300sscuPART NAME NAMEPLATE AND DECALS ASSY. Continued DCA300sscU M950050010 NAMEPLATE AND DECALS ASSY. Continued DCA300sscUPART NAME REMARKSFREIGHT POLICY Terms and Conditions of Sale - PartsSPECIAL EXPEDITING SERVICE PAYMENT TERMSPage Warranty Department HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING Service Department