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Multiquip HATZ1D81S-325 manual Operation And Parts Manual, MODEL MVH508DZ, Series

Models: HATZ1D81S-325

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OPERATION AND PARTS MANUAL

SERIES

MODEL MVH508DZ

REVERSIBLE PLATE COMPACTOR

(HATZ 1D81S-325 DIESEL ENGINE)

Revision #0 (04/04/14)

To find the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Multiquip HATZ1D81S-325 manual Operation And Parts Manual, This Manual Must Accompany The Equipment At All Times, Series

Contents

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES OPERATION AND PARTS MANUALMODEL MVH508DZ SERIESDiesel engine exhaust and some of PROPOSITION 65 WARNINGPage Compactor Component Drawings TABLE OF CONTENTSEngine Component Drawings MVH508DZ ReversibleChoose from three easy options PARTS ORDERING PROCEDURES Ordering parts has never been easierBest Deal! Order via Internet Dealers Only Order via Fax Dealers OnlySAFETY MESSAGES SAFETY INFORMATIONSAFETY SYMBOLS DANGERSAFETY INFORMATION GENERAL SAFETYENGINE SAFETY COMPACTOR SAFETYSAFETY INFORMATION DANGERBATTERY SAFETY ELECTRIC START ONLY FUEL SAFETYSAFETY INFORMATION DANGEREMISSIONS INFORMATION TRANSPORTING SAFETYEmission Control Label SAFETY INFORMATIONTable 1. MVH508DZ Specifications SPECIFICATIONSTable 2. Engine Specifications Table 3. Dimensions DIMENSIONSREF. DES Figure 1. DimensionsDEFINITION OF PLATE COMPACTOR GENERAL INFORMATIONVIBRATORY PLATES FREQUENCY/SPEEDFigure 2. Plate Compactor Components COMPONENTSStored position Working position16. Vibration Case Oil Filler - Used to add oil to the vibration case COMPONENTSINITIAL SERVICING BASIC ENGINEDANGER BEFORE STARTING INSPECTIONENGINE OIL CHECK FUEL CHECKV-BELT INSPECTION V-BELT COVER REMOVALV-BELT TENSION VIBRATOR OIL CHECKINSPECTION HANDLE BARSTARTING THE ENGINE Electric Start STARTUPFigure 11. Throttle Lever Idle Position Figure 12. Key PositionsSTARTUP Recoil StartFigure 15. Starter Grip OPERATION OPERATIONSTOPPING THE ENGINE Normal Shutdown Figure 20. Key Switch Stop Emergency ShutdownOPERATION Figure 19. Throttle Lever Stop PositionGENERAL MAINTENANCE MAINTENANCEGeneral Cleanliness Table 5. Engine Maintenance Schedule ENGINE MAINTENANCEFirst EveryMACHINE INSPECTION ENGINE AIR CLEANERTIGHTENING TORQUE Table 6. Machine InspectionENGINE OIL CYCLONE CLEANERMAINTENANCE Figure 21. Engine Air CleanerMAINTENANCE HYDRAULIC OILFigure 25. Removing Plug/Breather Cap Figure 26. Removing Hydraulic HoseSPARK PLUG SPARK ARRESTER CLEANINGV-BELT MAINTENANCEChecking Battery Capacity BATTERYChanging the Battery MAINTENANCEMAINTENANCE STORAGEHandle Troubleshooting Compactor TROUBLESHOOTING COMPACTORSymptom Possible ProblemTroubleshooting Engine TROUBLESHOOTING ENGINESymptom Possible ProblemTroubleshooting Engine - continued TROUBLESHOOTING ENGINESymptom Possible ProblemEXPLANATION OF CODE IN REMARKS COLUMN SAMPLE PARTS LISTNO. Column PART NO. ColumnMVH508DZ PLATE COMPACTOR WITH 1D81S-325 DIESEL ENGINE 1 to 5 units SUGGESTED SPARE PARTSDescription Page VIBRATING PLATE ASSY REMARKS PART NAMEVIBRATING PLATE ASSY 49 48 VIBRATOR ASSYPART NAME VIBRATOR ASSYREMARKS CRANK HANDLE BASE AND ENGINE ASSYPART NAME BASE AND ENGINE ASSYREMARKS BASE AND ENGINE ASSY. CONTINUED PART NAME BASE AND ENGINE ASSY. CONTINUEDREMARKS 5554 ELECTRIC DEVICE ASSYrear side Engine front sidePART NAME ELECTRIC DEVICE ASSYREMARKS INCLUDES ITEM W/$5554 ELECTRIC DEVICE ASSY. CONTINUEDrear side Engine front sideELECTRIC DEVICE ASSY. CONTINUED IGNITION SWITCH W/ KEYPART NAME REMARKSCONTROL ASSY PART NAME CONTROL ASSYREMARKS 2625 CONTROL ASSY. CONTINUED7255 PART NAME CONTROL ASSY. CONTINUEDREMARKS NAMEPLATE AND DECALS ASSY PART NAME NAMEPLATE AND DECALS ASSYHATZ 1D81S-325 ENGINE SPARE PARTS KIT ASSY PART NAME HATZ 1D81S-325 ENGINE SPARE PARTS KITS ASSYHATZ 1D81S-325 ENGINE ACCESSORIES ASSY PART NAME HATZ 1D81S-325 ENGINE ACCESSORIES ASSYNOT SOLD SEPARATELY HATZ 1D81S-325 ENGINE CRANKCASE 1 ASSYA D E H SEALING AND BONDING ADHESIVESPART NAME HATZ 1D81S-325 ENGINE CRANKCASE 1 ASSYREMARKS INCLUDES ITEMS W/@11 H HATZ 1D81S-325 ENGINE CRANKCASE 2 ASSY13 D H 2 3 DPART NAME HATZ 1D81S-325 ENGINE CRANKCASE 2 ASSYREMARKS INCLUDES ITEMS W/$NOT SOLD SEPARATELY HATZ 1D81S-325 ENGINE CRANKSHAFT BEARING FLANGE ASSYSEALING AND BONDING ADHESIVES PART NAME HATZ 1D81S-325 ENGINE CRANKSHAFT BEARING FLANGE ASSYREMARKS HATZ 1D81S-325 ENGINE CAMSHAFT ASSY PART NAME HATZ 1D81S-325 ENGINE CAMSHAFT ASSY04099920 CAMSHAFT ASSYHATZ 1D81S-325 ENGINE PISTON ASSY PART NAME HATZ 1D81S-325 ENGINE PISTON ASSYREMARKS 01313542※22※13 HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY1D50 35,36,37,38,39,40,41,42,43PART NAME HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSYREMARKS ※22※13 HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY. CONTINUED1D50 35,36,37,38,39,40,41,42,43PART NAME HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY. CONTINUEDREMARKS 55@+HATZ 1D81S-325 ENGINE PUSHROD, FLYWHEEL ASSY PART NAME HATZ 1D81S-325 ENGINE PUSHROD, FLYWHEEL ASSY1716 HATZ 1D81S-325 ENGINE OIL PUMP, GOVERNOR ASSY7 22 NOT SOLD SEPARATELYPART NAME HATZ 1D81S-325 ENGINE OIL PUMP, GOVERNOR ASSYREMARKS NOT SOLD SEPARATELY HATZ 1D81S-325 ENGINE TIMING COVER ASSYPART NAME HATZ 1D81S-325 ENGINE TIMING COVER ASSYREMARKS NOT SOLD SEPARATELY HATZ 1D81S-325 ENGINE FUEL PUMP ASSY2223 6,7,8,9PART NAME HATZ 1D81S-325 ENGINE FUEL PUMP ASSYREMARKS 38@#1012 1012 HATZ 1D81S-325 ENGINE AIR DUCTING ASSY1012 28 29PART NAME HATZ 1D81S-325 ENGINE AIR DUCTING ASSYREMARKS 4039 454443 HATZ 1D81S-325 ENGINE SPEED CONTROL ASSY52 12 NOT SOLD SEPARATELYPART NAME HATZ 1D81S-325 ENGINE SPEED CONTROL ASSYREMARKS 1718 HATZ 1D81S-325 ENGINE FUEL TANK ASSYPART NAME HATZ 1D81S-325 ENGINE FUEL TANK ASSYREMARKS 111 112 HATZ 1D81S-325 ENGINE AIR FILTER ASSY42 2 2 3 NOT SOLD SEPARATELYPART NAME HATZ 1D81S-325 ENGINE AIR FILTER ASSYREMARKS 35%#20 J HATZ 1D81S-325 ENGINE MUFFLER ASSY22 D NOT SOLD SEPARATELYPART NAME HATZ 1D81S-325 ENGINE MUFFLER ASSYREMARKS 18 10 9 HATZ 1D81S-325 ENGINE STARTING HANDLE ASSYNOT SOLD SEPARATELY PART NAME HATZ 1D81S-325 ENGINE STARTING HANDLE ASSYREMARKS 10$@43 2 HATZ 1D81S-325 ENGINE STARTING MOTOR ASSY373635 NOT SOLD SEPARATELYPART NAME HATZ 1D81S-325 ENGINE STARTING MOTOR ASSYREMARKS 15 E HATZ 1D81S-325 ENGINE SPEC. EQUIPMENT ASSYPART NAME HATZ 1D81S-325 ENGINE SPEC. EQUIPMENT ASSYSPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE - PARTSPAYMENT TERMS FREIGHT POLICYPage PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING HERE’S HOW TO GET HELPService Department Warranty Department