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Multiquip HATZ1D81S-325 manual

Models: HATZ1D81S-325

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NOTES

MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 3

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Contents

SERIES OPERATION AND PARTS MANUALTHIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES MODEL MVH508DZDiesel engine exhaust and some of PROPOSITION 65 WARNINGPage MVH508DZ Reversible TABLE OF CONTENTSCompactor Component Drawings Engine Component DrawingsOrder via Fax Dealers Only PARTS ORDERING PROCEDURES Ordering parts has never been easierChoose from three easy options Best Deal! Order via Internet Dealers OnlyDANGER SAFETY INFORMATIONSAFETY MESSAGES SAFETY SYMBOLSSAFETY INFORMATION GENERAL SAFETYDANGER COMPACTOR SAFETYENGINE SAFETY SAFETY INFORMATIONDANGER FUEL SAFETYBATTERY SAFETY ELECTRIC START ONLY SAFETY INFORMATIONSAFETY INFORMATION TRANSPORTING SAFETYEMISSIONS INFORMATION Emission Control LabelSPECIFICATIONS Table 1. MVH508DZ SpecificationsTable 2. Engine Specifications Figure 1. Dimensions DIMENSIONSTable 3. Dimensions REF. DESFREQUENCY/SPEED GENERAL INFORMATIONDEFINITION OF PLATE COMPACTOR VIBRATORY PLATESWorking position COMPONENTSFigure 2. Plate Compactor Components Stored position16. Vibration Case Oil Filler - Used to add oil to the vibration case COMPONENTSBASIC ENGINE INITIAL SERVICINGDANGER FUEL CHECK INSPECTIONBEFORE STARTING ENGINE OIL CHECKVIBRATOR OIL CHECK V-BELT COVER REMOVALV-BELT INSPECTION V-BELT TENSIONINSPECTION HANDLE BARFigure 12. Key Positions STARTUPSTARTING THE ENGINE Electric Start Figure 11. Throttle Lever Idle PositionRecoil Start STARTUPFigure 15. Starter Grip OPERATION OPERATIONSTOPPING THE ENGINE Normal Shutdown Figure 19. Throttle Lever Stop Position Emergency ShutdownFigure 20. Key Switch Stop OPERATIONMAINTENANCE GENERAL MAINTENANCEGeneral Cleanliness Every ENGINE MAINTENANCETable 5. Engine Maintenance Schedule FirstTable 6. Machine Inspection ENGINE AIR CLEANERMACHINE INSPECTION TIGHTENING TORQUEFigure 21. Engine Air Cleaner CYCLONE CLEANERENGINE OIL MAINTENANCEFigure 26. Removing Hydraulic Hose HYDRAULIC OILMAINTENANCE Figure 25. Removing Plug/Breather CapMAINTENANCE SPARK ARRESTER CLEANINGSPARK PLUG V-BELTMAINTENANCE BATTERYChecking Battery Capacity Changing the BatterySTORAGE MAINTENANCEHandle Possible Problem TROUBLESHOOTING COMPACTORTroubleshooting Compactor SymptomPossible Problem TROUBLESHOOTING ENGINETroubleshooting Engine SymptomPossible Problem TROUBLESHOOTING ENGINETroubleshooting Engine - continued SymptomPART NO. Column SAMPLE PARTS LISTEXPLANATION OF CODE IN REMARKS COLUMN NO. ColumnSUGGESTED SPARE PARTS MVH508DZ PLATE COMPACTOR WITH 1D81S-325 DIESEL ENGINE 1 to 5 unitsDescription Page VIBRATING PLATE ASSY PART NAME REMARKSVIBRATING PLATE ASSY 49 48 VIBRATOR ASSYVIBRATOR ASSY PART NAMEREMARKS CRANK HANDLE BASE AND ENGINE ASSYBASE AND ENGINE ASSY PART NAMEREMARKS BASE AND ENGINE ASSY. CONTINUED BASE AND ENGINE ASSY. CONTINUED PART NAMEREMARKS Engine front side ELECTRIC DEVICE ASSY5554 rear sideINCLUDES ITEM W/$ ELECTRIC DEVICE ASSYPART NAME REMARKSEngine front side ELECTRIC DEVICE ASSY. CONTINUED5554 rear sideREMARKS IGNITION SWITCH W/ KEYELECTRIC DEVICE ASSY. CONTINUED PART NAMECONTROL ASSY CONTROL ASSY PART NAMEREMARKS CONTROL ASSY. CONTINUED 26257255 CONTROL ASSY. CONTINUED PART NAMEREMARKS NAMEPLATE AND DECALS ASSY PART NAME NAMEPLATE AND DECALS ASSYHATZ 1D81S-325 ENGINE SPARE PARTS KIT ASSY PART NAME HATZ 1D81S-325 ENGINE SPARE PARTS KITS ASSYHATZ 1D81S-325 ENGINE ACCESSORIES ASSY PART NAME HATZ 1D81S-325 ENGINE ACCESSORIES ASSYSEALING AND BONDING ADHESIVES HATZ 1D81S-325 ENGINE CRANKCASE 1 ASSYNOT SOLD SEPARATELY A D E HINCLUDES ITEMS W/@ HATZ 1D81S-325 ENGINE CRANKCASE 1 ASSYPART NAME REMARKS2 3 D HATZ 1D81S-325 ENGINE CRANKCASE 2 ASSY11 H 13 D HINCLUDES ITEMS W/$ HATZ 1D81S-325 ENGINE CRANKCASE 2 ASSYPART NAME REMARKSHATZ 1D81S-325 ENGINE CRANKSHAFT BEARING FLANGE ASSY NOT SOLD SEPARATELYSEALING AND BONDING ADHESIVES HATZ 1D81S-325 ENGINE CRANKSHAFT BEARING FLANGE ASSY PART NAMEREMARKS HATZ 1D81S-325 ENGINE CAMSHAFT ASSY CAMSHAFT ASSY HATZ 1D81S-325 ENGINE CAMSHAFT ASSYPART NAME 04099920HATZ 1D81S-325 ENGINE PISTON ASSY 01313542 HATZ 1D81S-325 ENGINE PISTON ASSYPART NAME REMARKS35,36,37,38,39,40,41,42,43 HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY※22※13 1D50HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY PART NAMEREMARKS 35,36,37,38,39,40,41,42,43 HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY. CONTINUED※22※13 1D5055@+ HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY. CONTINUEDPART NAME REMARKSHATZ 1D81S-325 ENGINE PUSHROD, FLYWHEEL ASSY PART NAME HATZ 1D81S-325 ENGINE PUSHROD, FLYWHEEL ASSYNOT SOLD SEPARATELY HATZ 1D81S-325 ENGINE OIL PUMP, GOVERNOR ASSY1716 7 22HATZ 1D81S-325 ENGINE OIL PUMP, GOVERNOR ASSY PART NAMEREMARKS NOT SOLD SEPARATELY HATZ 1D81S-325 ENGINE TIMING COVER ASSYHATZ 1D81S-325 ENGINE TIMING COVER ASSY PART NAMEREMARKS 6,7,8,9 HATZ 1D81S-325 ENGINE FUEL PUMP ASSYNOT SOLD SEPARATELY 222338@# HATZ 1D81S-325 ENGINE FUEL PUMP ASSYPART NAME REMARKS28 29 HATZ 1D81S-325 ENGINE AIR DUCTING ASSY1012 1012 1012HATZ 1D81S-325 ENGINE AIR DUCTING ASSY PART NAMEREMARKS NOT SOLD SEPARATELY HATZ 1D81S-325 ENGINE SPEED CONTROL ASSY4039 454443 52 12HATZ 1D81S-325 ENGINE SPEED CONTROL ASSY PART NAMEREMARKS 1718 HATZ 1D81S-325 ENGINE FUEL TANK ASSYHATZ 1D81S-325 ENGINE FUEL TANK ASSY PART NAMEREMARKS NOT SOLD SEPARATELY HATZ 1D81S-325 ENGINE AIR FILTER ASSY111 112 42 2 2 335%# HATZ 1D81S-325 ENGINE AIR FILTER ASSYPART NAME REMARKSNOT SOLD SEPARATELY HATZ 1D81S-325 ENGINE MUFFLER ASSY20 J 22 DHATZ 1D81S-325 ENGINE MUFFLER ASSY PART NAMEREMARKS HATZ 1D81S-325 ENGINE STARTING HANDLE ASSY 18 10 9NOT SOLD SEPARATELY 10$@ HATZ 1D81S-325 ENGINE STARTING HANDLE ASSYPART NAME REMARKSNOT SOLD SEPARATELY HATZ 1D81S-325 ENGINE STARTING MOTOR ASSY43 2 373635HATZ 1D81S-325 ENGINE STARTING MOTOR ASSY PART NAMEREMARKS 15 E HATZ 1D81S-325 ENGINE SPEC. EQUIPMENT ASSYPART NAME HATZ 1D81S-325 ENGINE SPEC. EQUIPMENT ASSYFREIGHT POLICY TERMS AND CONDITIONS OF SALE - PARTSSPECIAL EXPEDITING SERVICE PAYMENT TERMSPage Warranty Department HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING Service Department