SERIES
OPERATION AND PARTS MANUAL
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES
MODEL MVH508DZ
Diesel engine exhaust and some of
PROPOSITION 65 WARNING
Page
MVH508DZ Reversible
TABLE OF CONTENTS
Compactor Component Drawings
Engine Component Drawings
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DANGER
SAFETY INFORMATION
SAFETY MESSAGES
SAFETY SYMBOLS
SAFETY INFORMATION
GENERAL SAFETY
DANGER
COMPACTOR SAFETY
ENGINE SAFETY
SAFETY INFORMATION
DANGER
FUEL SAFETY
BATTERY SAFETY ELECTRIC START ONLY
SAFETY INFORMATION
SAFETY INFORMATION
TRANSPORTING SAFETY
EMISSIONS INFORMATION
Emission Control Label
Table 1. MVH508DZ Specifications
SPECIFICATIONS
Table 2. Engine Specifications
Figure 1. Dimensions
DIMENSIONS
Table 3. Dimensions
REF. DES
FREQUENCY/SPEED
GENERAL INFORMATION
DEFINITION OF PLATE COMPACTOR
VIBRATORY PLATES
Working position
COMPONENTS
Figure 2. Plate Compactor Components
Stored position
16. Vibration Case Oil Filler - Used to add oil to the vibration case
COMPONENTS
INITIAL SERVICING
BASIC ENGINE
DANGER
FUEL CHECK
INSPECTION
BEFORE STARTING
ENGINE OIL CHECK
VIBRATOR OIL CHECK
V-BELT COVER REMOVAL
V-BELT INSPECTION
V-BELT TENSION
INSPECTION
HANDLE BAR
Figure 12. Key Positions
STARTUP
STARTING THE ENGINE Electric Start
Figure 11. Throttle Lever Idle Position
STARTUP
Recoil Start
Figure 15. Starter Grip
OPERATION
OPERATION
STOPPING THE ENGINE Normal Shutdown
Figure 19. Throttle Lever Stop Position
Emergency Shutdown
Figure 20. Key Switch Stop
OPERATION
GENERAL MAINTENANCE
MAINTENANCE
General Cleanliness
Every
ENGINE MAINTENANCE
Table 5. Engine Maintenance Schedule
First
Table 6. Machine Inspection
ENGINE AIR CLEANER
MACHINE INSPECTION
TIGHTENING TORQUE
Figure 21. Engine Air Cleaner
CYCLONE CLEANER
ENGINE OIL
MAINTENANCE
Figure 26. Removing Hydraulic Hose
HYDRAULIC OIL
MAINTENANCE
Figure 25. Removing Plug/Breather Cap
MAINTENANCE
SPARK ARRESTER CLEANING
SPARK PLUG
V-BELT
MAINTENANCE
BATTERY
Checking Battery Capacity
Changing the Battery
MAINTENANCE
STORAGE
Handle
Possible Problem
TROUBLESHOOTING COMPACTOR
Troubleshooting Compactor
Symptom
Possible Problem
TROUBLESHOOTING ENGINE
Troubleshooting Engine
Symptom
Possible Problem
TROUBLESHOOTING ENGINE
Troubleshooting Engine - continued
Symptom
PART NO. Column
SAMPLE PARTS LIST
EXPLANATION OF CODE IN REMARKS COLUMN
NO. Column
MVH508DZ PLATE COMPACTOR WITH 1D81S-325 DIESEL ENGINE 1 to 5 units
SUGGESTED SPARE PARTS
Description
Page
VIBRATING PLATE ASSY
REMARKS
PART NAME
VIBRATING PLATE ASSY
49 48
VIBRATOR ASSY
PART NAME
VIBRATOR ASSY
REMARKS
CRANK HANDLE
BASE AND ENGINE ASSY
PART NAME
BASE AND ENGINE ASSY
REMARKS
BASE AND ENGINE ASSY. CONTINUED
PART NAME
BASE AND ENGINE ASSY. CONTINUED
REMARKS
Engine front side
ELECTRIC DEVICE ASSY
5554
rear side
INCLUDES ITEM W/$
ELECTRIC DEVICE ASSY
PART NAME
REMARKS
Engine front side
ELECTRIC DEVICE ASSY. CONTINUED
5554
rear side
REMARKS
IGNITION SWITCH W/ KEY
ELECTRIC DEVICE ASSY. CONTINUED
PART NAME
CONTROL ASSY
PART NAME
CONTROL ASSY
REMARKS
2625
CONTROL ASSY. CONTINUED
7255
PART NAME
CONTROL ASSY. CONTINUED
REMARKS
NAMEPLATE AND DECALS ASSY
PART NAME
NAMEPLATE AND DECALS ASSY
HATZ 1D81S-325 ENGINE SPARE PARTS KIT ASSY
PART NAME
HATZ 1D81S-325 ENGINE SPARE PARTS KITS ASSY
HATZ 1D81S-325 ENGINE ACCESSORIES ASSY
PART NAME
HATZ 1D81S-325 ENGINE ACCESSORIES ASSY
SEALING AND BONDING ADHESIVES
HATZ 1D81S-325 ENGINE CRANKCASE 1 ASSY
NOT SOLD SEPARATELY
A D E H
INCLUDES ITEMS W/@
HATZ 1D81S-325 ENGINE CRANKCASE 1 ASSY
PART NAME
REMARKS
2 3 D
HATZ 1D81S-325 ENGINE CRANKCASE 2 ASSY
11 H
13 D H
INCLUDES ITEMS W/$
HATZ 1D81S-325 ENGINE CRANKCASE 2 ASSY
PART NAME
REMARKS
NOT SOLD SEPARATELY
HATZ 1D81S-325 ENGINE CRANKSHAFT BEARING FLANGE ASSY
SEALING AND BONDING ADHESIVES
PART NAME
HATZ 1D81S-325 ENGINE CRANKSHAFT BEARING FLANGE ASSY
REMARKS
HATZ 1D81S-325 ENGINE CAMSHAFT ASSY
CAMSHAFT ASSY
HATZ 1D81S-325 ENGINE CAMSHAFT ASSY
PART NAME
04099920
HATZ 1D81S-325 ENGINE PISTON ASSY
01313542
HATZ 1D81S-325 ENGINE PISTON ASSY
PART NAME
REMARKS
35,36,37,38,39,40,41,42,43
HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY
※22※13
1D50
PART NAME
HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY
REMARKS
35,36,37,38,39,40,41,42,43
HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY. CONTINUED
※22※13
1D50
55@+
HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY. CONTINUED
PART NAME
REMARKS
HATZ 1D81S-325 ENGINE PUSHROD, FLYWHEEL ASSY
PART NAME
HATZ 1D81S-325 ENGINE PUSHROD, FLYWHEEL ASSY
NOT SOLD SEPARATELY
HATZ 1D81S-325 ENGINE OIL PUMP, GOVERNOR ASSY
1716
7 22
PART NAME
HATZ 1D81S-325 ENGINE OIL PUMP, GOVERNOR ASSY
REMARKS
NOT SOLD SEPARATELY
HATZ 1D81S-325 ENGINE TIMING COVER ASSY
PART NAME
HATZ 1D81S-325 ENGINE TIMING COVER ASSY
REMARKS
6,7,8,9
HATZ 1D81S-325 ENGINE FUEL PUMP ASSY
NOT SOLD SEPARATELY
2223
38@#
HATZ 1D81S-325 ENGINE FUEL PUMP ASSY
PART NAME
REMARKS
28 29
HATZ 1D81S-325 ENGINE AIR DUCTING ASSY
1012 1012
1012
PART NAME
HATZ 1D81S-325 ENGINE AIR DUCTING ASSY
REMARKS
NOT SOLD SEPARATELY
HATZ 1D81S-325 ENGINE SPEED CONTROL ASSY
4039 454443
52 12
PART NAME
HATZ 1D81S-325 ENGINE SPEED CONTROL ASSY
REMARKS
1718
HATZ 1D81S-325 ENGINE FUEL TANK ASSY
PART NAME
HATZ 1D81S-325 ENGINE FUEL TANK ASSY
REMARKS
NOT SOLD SEPARATELY
HATZ 1D81S-325 ENGINE AIR FILTER ASSY
111 112
42 2 2 3
35%#
HATZ 1D81S-325 ENGINE AIR FILTER ASSY
PART NAME
REMARKS
NOT SOLD SEPARATELY
HATZ 1D81S-325 ENGINE MUFFLER ASSY
20 J
22 D
PART NAME
HATZ 1D81S-325 ENGINE MUFFLER ASSY
REMARKS
18 10 9
HATZ 1D81S-325 ENGINE STARTING HANDLE ASSY
NOT SOLD SEPARATELY
10$@
HATZ 1D81S-325 ENGINE STARTING HANDLE ASSY
PART NAME
REMARKS
NOT SOLD SEPARATELY
HATZ 1D81S-325 ENGINE STARTING MOTOR ASSY
43 2
373635
PART NAME
HATZ 1D81S-325 ENGINE STARTING MOTOR ASSY
REMARKS
15 E
HATZ 1D81S-325 ENGINE SPEC. EQUIPMENT ASSY
PART NAME
HATZ 1D81S-325 ENGINE SPEC. EQUIPMENT ASSY
FREIGHT POLICY
TERMS AND CONDITIONS OF SALE - PARTS
SPECIAL EXPEDITING SERVICE
PAYMENT TERMS
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Warranty Department
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
Service Department