MODEL MVH508DZ
OPERATION AND PARTS MANUAL
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES
SERIES
PROPOSITION 65 WARNING
Diesel engine exhaust and some of
Page
Engine Component Drawings
TABLE OF CONTENTS
Compactor Component Drawings
MVH508DZ Reversible
Best Deal! Order via Internet Dealers Only
PARTS ORDERING PROCEDURES Ordering parts has never been easier
Choose from three easy options
Order via Fax Dealers Only
SAFETY SYMBOLS
SAFETY INFORMATION
SAFETY MESSAGES
DANGER
GENERAL SAFETY
SAFETY INFORMATION
SAFETY INFORMATION
COMPACTOR SAFETY
ENGINE SAFETY
DANGER
SAFETY INFORMATION
FUEL SAFETY
BATTERY SAFETY ELECTRIC START ONLY
DANGER
Emission Control Label
TRANSPORTING SAFETY
EMISSIONS INFORMATION
SAFETY INFORMATION
Table 2. Engine Specifications
SPECIFICATIONS
Table 1. MVH508DZ Specifications
REF. DES
DIMENSIONS
Table 3. Dimensions
Figure 1. Dimensions
VIBRATORY PLATES
GENERAL INFORMATION
DEFINITION OF PLATE COMPACTOR
FREQUENCY/SPEED
Stored position
COMPONENTS
Figure 2. Plate Compactor Components
Working position
COMPONENTS
16. Vibration Case Oil Filler - Used to add oil to the vibration case
DANGER
BASIC ENGINE
INITIAL SERVICING
ENGINE OIL CHECK
INSPECTION
BEFORE STARTING
FUEL CHECK
V-BELT TENSION
V-BELT COVER REMOVAL
V-BELT INSPECTION
VIBRATOR OIL CHECK
HANDLE BAR
INSPECTION
Figure 11. Throttle Lever Idle Position
STARTUP
STARTING THE ENGINE Electric Start
Figure 12. Key Positions
Figure 15. Starter Grip
Recoil Start
STARTUP
STOPPING THE ENGINE Normal Shutdown
OPERATION
OPERATION
OPERATION
Emergency Shutdown
Figure 20. Key Switch Stop
Figure 19. Throttle Lever Stop Position
General Cleanliness
MAINTENANCE
GENERAL MAINTENANCE
First
ENGINE MAINTENANCE
Table 5. Engine Maintenance Schedule
Every
TIGHTENING TORQUE
ENGINE AIR CLEANER
MACHINE INSPECTION
Table 6. Machine Inspection
MAINTENANCE
CYCLONE CLEANER
ENGINE OIL
Figure 21. Engine Air Cleaner
Figure 25. Removing Plug/Breather Cap
HYDRAULIC OIL
MAINTENANCE
Figure 26. Removing Hydraulic Hose
V-BELT
SPARK ARRESTER CLEANING
SPARK PLUG
MAINTENANCE
Changing the Battery
BATTERY
Checking Battery Capacity
MAINTENANCE
Handle
STORAGE
MAINTENANCE
Symptom
TROUBLESHOOTING COMPACTOR
Troubleshooting Compactor
Possible Problem
Symptom
TROUBLESHOOTING ENGINE
Troubleshooting Engine
Possible Problem
Symptom
TROUBLESHOOTING ENGINE
Troubleshooting Engine - continued
Possible Problem
NO. Column
SAMPLE PARTS LIST
EXPLANATION OF CODE IN REMARKS COLUMN
PART NO. Column
Description
SUGGESTED SPARE PARTS
MVH508DZ PLATE COMPACTOR WITH 1D81S-325 DIESEL ENGINE 1 to 5 units
Page
VIBRATING PLATE ASSY
VIBRATING PLATE ASSY
PART NAME
REMARKS
VIBRATOR ASSY
49 48
REMARKS
VIBRATOR ASSY
PART NAME
BASE AND ENGINE ASSY
CRANK HANDLE
REMARKS
BASE AND ENGINE ASSY
PART NAME
BASE AND ENGINE ASSY. CONTINUED
REMARKS
BASE AND ENGINE ASSY. CONTINUED
PART NAME
rear side
ELECTRIC DEVICE ASSY
5554
Engine front side
REMARKS
ELECTRIC DEVICE ASSY
PART NAME
INCLUDES ITEM W/$
rear side
ELECTRIC DEVICE ASSY. CONTINUED
5554
Engine front side
PART NAME
IGNITION SWITCH W/ KEY
ELECTRIC DEVICE ASSY. CONTINUED
REMARKS
CONTROL ASSY
REMARKS
CONTROL ASSY
PART NAME
7255
CONTROL ASSY. CONTINUED
2625
REMARKS
CONTROL ASSY. CONTINUED
PART NAME
NAMEPLATE AND DECALS ASSY
NAMEPLATE AND DECALS ASSY
PART NAME
HATZ 1D81S-325 ENGINE SPARE PARTS KIT ASSY
HATZ 1D81S-325 ENGINE SPARE PARTS KITS ASSY
PART NAME
HATZ 1D81S-325 ENGINE ACCESSORIES ASSY
HATZ 1D81S-325 ENGINE ACCESSORIES ASSY
PART NAME
A D E H
HATZ 1D81S-325 ENGINE CRANKCASE 1 ASSY
NOT SOLD SEPARATELY
SEALING AND BONDING ADHESIVES
REMARKS
HATZ 1D81S-325 ENGINE CRANKCASE 1 ASSY
PART NAME
INCLUDES ITEMS W/@
13 D H
HATZ 1D81S-325 ENGINE CRANKCASE 2 ASSY
11 H
2 3 D
REMARKS
HATZ 1D81S-325 ENGINE CRANKCASE 2 ASSY
PART NAME
INCLUDES ITEMS W/$
SEALING AND BONDING ADHESIVES
HATZ 1D81S-325 ENGINE CRANKSHAFT BEARING FLANGE ASSY
NOT SOLD SEPARATELY
REMARKS
HATZ 1D81S-325 ENGINE CRANKSHAFT BEARING FLANGE ASSY
PART NAME
HATZ 1D81S-325 ENGINE CAMSHAFT ASSY
04099920
HATZ 1D81S-325 ENGINE CAMSHAFT ASSY
PART NAME
CAMSHAFT ASSY
HATZ 1D81S-325 ENGINE PISTON ASSY
REMARKS
HATZ 1D81S-325 ENGINE PISTON ASSY
PART NAME
01313542
1D50
HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY
※22※13
35,36,37,38,39,40,41,42,43
REMARKS
HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY
PART NAME
1D50
HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY. CONTINUED
※22※13
35,36,37,38,39,40,41,42,43
REMARKS
HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY. CONTINUED
PART NAME
55@+
HATZ 1D81S-325 ENGINE PUSHROD, FLYWHEEL ASSY
HATZ 1D81S-325 ENGINE PUSHROD, FLYWHEEL ASSY
PART NAME
7 22
HATZ 1D81S-325 ENGINE OIL PUMP, GOVERNOR ASSY
1716
NOT SOLD SEPARATELY
REMARKS
HATZ 1D81S-325 ENGINE OIL PUMP, GOVERNOR ASSY
PART NAME
HATZ 1D81S-325 ENGINE TIMING COVER ASSY
NOT SOLD SEPARATELY
REMARKS
HATZ 1D81S-325 ENGINE TIMING COVER ASSY
PART NAME
2223
HATZ 1D81S-325 ENGINE FUEL PUMP ASSY
NOT SOLD SEPARATELY
6,7,8,9
REMARKS
HATZ 1D81S-325 ENGINE FUEL PUMP ASSY
PART NAME
38@#
1012
HATZ 1D81S-325 ENGINE AIR DUCTING ASSY
1012 1012
28 29
REMARKS
HATZ 1D81S-325 ENGINE AIR DUCTING ASSY
PART NAME
52 12
HATZ 1D81S-325 ENGINE SPEED CONTROL ASSY
4039 454443
NOT SOLD SEPARATELY
REMARKS
HATZ 1D81S-325 ENGINE SPEED CONTROL ASSY
PART NAME
HATZ 1D81S-325 ENGINE FUEL TANK ASSY
1718
REMARKS
HATZ 1D81S-325 ENGINE FUEL TANK ASSY
PART NAME
42 2 2 3
HATZ 1D81S-325 ENGINE AIR FILTER ASSY
111 112
NOT SOLD SEPARATELY
REMARKS
HATZ 1D81S-325 ENGINE AIR FILTER ASSY
PART NAME
35%#
22 D
HATZ 1D81S-325 ENGINE MUFFLER ASSY
20 J
NOT SOLD SEPARATELY
REMARKS
HATZ 1D81S-325 ENGINE MUFFLER ASSY
PART NAME
NOT SOLD SEPARATELY
HATZ 1D81S-325 ENGINE STARTING HANDLE ASSY
18 10 9
REMARKS
HATZ 1D81S-325 ENGINE STARTING HANDLE ASSY
PART NAME
10$@
373635
HATZ 1D81S-325 ENGINE STARTING MOTOR ASSY
43 2
NOT SOLD SEPARATELY
REMARKS
HATZ 1D81S-325 ENGINE STARTING MOTOR ASSY
PART NAME
HATZ 1D81S-325 ENGINE SPEC. EQUIPMENT ASSY
15 E
HATZ 1D81S-325 ENGINE SPEC. EQUIPMENT ASSY
PART NAME
PAYMENT TERMS
TERMS AND CONDITIONS OF SALE - PARTS
SPECIAL EXPEDITING SERVICE
FREIGHT POLICY
Page
Service Department
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
Warranty Department