OPERATION AND PARTS MANUAL
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES
MODEL MVH508DZ
SERIES
PROPOSITION 65 WARNING
Diesel engine exhaust and some of
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TABLE OF CONTENTS
Compactor Component Drawings
Engine Component Drawings
MVH508DZ Reversible
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SAFETY INFORMATION
SAFETY MESSAGES
SAFETY SYMBOLS
DANGER
GENERAL SAFETY
SAFETY INFORMATION
COMPACTOR SAFETY
ENGINE SAFETY
SAFETY INFORMATION
DANGER
FUEL SAFETY
BATTERY SAFETY ELECTRIC START ONLY
SAFETY INFORMATION
DANGER
TRANSPORTING SAFETY
EMISSIONS INFORMATION
Emission Control Label
SAFETY INFORMATION
Table 2. Engine Specifications
SPECIFICATIONS
Table 1. MVH508DZ Specifications
DIMENSIONS
Table 3. Dimensions
REF. DES
Figure 1. Dimensions
GENERAL INFORMATION
DEFINITION OF PLATE COMPACTOR
VIBRATORY PLATES
FREQUENCY/SPEED
COMPONENTS
Figure 2. Plate Compactor Components
Stored position
Working position
COMPONENTS
16. Vibration Case Oil Filler - Used to add oil to the vibration case
DANGER
BASIC ENGINE
INITIAL SERVICING
INSPECTION
BEFORE STARTING
ENGINE OIL CHECK
FUEL CHECK
V-BELT COVER REMOVAL
V-BELT INSPECTION
V-BELT TENSION
VIBRATOR OIL CHECK
HANDLE BAR
INSPECTION
STARTUP
STARTING THE ENGINE Electric Start
Figure 11. Throttle Lever Idle Position
Figure 12. Key Positions
Figure 15. Starter Grip
Recoil Start
STARTUP
STOPPING THE ENGINE Normal Shutdown
OPERATION
OPERATION
Emergency Shutdown
Figure 20. Key Switch Stop
OPERATION
Figure 19. Throttle Lever Stop Position
General Cleanliness
MAINTENANCE
GENERAL MAINTENANCE
ENGINE MAINTENANCE
Table 5. Engine Maintenance Schedule
First
Every
ENGINE AIR CLEANER
MACHINE INSPECTION
TIGHTENING TORQUE
Table 6. Machine Inspection
CYCLONE CLEANER
ENGINE OIL
MAINTENANCE
Figure 21. Engine Air Cleaner
HYDRAULIC OIL
MAINTENANCE
Figure 25. Removing Plug/Breather Cap
Figure 26. Removing Hydraulic Hose
SPARK ARRESTER CLEANING
SPARK PLUG
V-BELT
MAINTENANCE
BATTERY
Checking Battery Capacity
Changing the Battery
MAINTENANCE
Handle
STORAGE
MAINTENANCE
TROUBLESHOOTING COMPACTOR
Troubleshooting Compactor
Symptom
Possible Problem
TROUBLESHOOTING ENGINE
Troubleshooting Engine
Symptom
Possible Problem
TROUBLESHOOTING ENGINE
Troubleshooting Engine - continued
Symptom
Possible Problem
SAMPLE PARTS LIST
EXPLANATION OF CODE IN REMARKS COLUMN
NO. Column
PART NO. Column
Description
SUGGESTED SPARE PARTS
MVH508DZ PLATE COMPACTOR WITH 1D81S-325 DIESEL ENGINE 1 to 5 units
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VIBRATING PLATE ASSY
VIBRATING PLATE ASSY
PART NAME
REMARKS
VIBRATOR ASSY
49 48
REMARKS
VIBRATOR ASSY
PART NAME
BASE AND ENGINE ASSY
CRANK HANDLE
REMARKS
BASE AND ENGINE ASSY
PART NAME
BASE AND ENGINE ASSY. CONTINUED
REMARKS
BASE AND ENGINE ASSY. CONTINUED
PART NAME
ELECTRIC DEVICE ASSY
5554
rear side
Engine front side
ELECTRIC DEVICE ASSY
PART NAME
REMARKS
INCLUDES ITEM W/$
ELECTRIC DEVICE ASSY. CONTINUED
5554
rear side
Engine front side
IGNITION SWITCH W/ KEY
ELECTRIC DEVICE ASSY. CONTINUED
PART NAME
REMARKS
CONTROL ASSY
REMARKS
CONTROL ASSY
PART NAME
7255
CONTROL ASSY. CONTINUED
2625
REMARKS
CONTROL ASSY. CONTINUED
PART NAME
NAMEPLATE AND DECALS ASSY
NAMEPLATE AND DECALS ASSY
PART NAME
HATZ 1D81S-325 ENGINE SPARE PARTS KIT ASSY
HATZ 1D81S-325 ENGINE SPARE PARTS KITS ASSY
PART NAME
HATZ 1D81S-325 ENGINE ACCESSORIES ASSY
HATZ 1D81S-325 ENGINE ACCESSORIES ASSY
PART NAME
HATZ 1D81S-325 ENGINE CRANKCASE 1 ASSY
NOT SOLD SEPARATELY
A D E H
SEALING AND BONDING ADHESIVES
HATZ 1D81S-325 ENGINE CRANKCASE 1 ASSY
PART NAME
REMARKS
INCLUDES ITEMS W/@
HATZ 1D81S-325 ENGINE CRANKCASE 2 ASSY
11 H
13 D H
2 3 D
HATZ 1D81S-325 ENGINE CRANKCASE 2 ASSY
PART NAME
REMARKS
INCLUDES ITEMS W/$
SEALING AND BONDING ADHESIVES
HATZ 1D81S-325 ENGINE CRANKSHAFT BEARING FLANGE ASSY
NOT SOLD SEPARATELY
REMARKS
HATZ 1D81S-325 ENGINE CRANKSHAFT BEARING FLANGE ASSY
PART NAME
HATZ 1D81S-325 ENGINE CAMSHAFT ASSY
HATZ 1D81S-325 ENGINE CAMSHAFT ASSY
PART NAME
04099920
CAMSHAFT ASSY
HATZ 1D81S-325 ENGINE PISTON ASSY
HATZ 1D81S-325 ENGINE PISTON ASSY
PART NAME
REMARKS
01313542
HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY
※22※13
1D50
35,36,37,38,39,40,41,42,43
REMARKS
HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY
PART NAME
HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY. CONTINUED
※22※13
1D50
35,36,37,38,39,40,41,42,43
HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY. CONTINUED
PART NAME
REMARKS
55@+
HATZ 1D81S-325 ENGINE PUSHROD, FLYWHEEL ASSY
HATZ 1D81S-325 ENGINE PUSHROD, FLYWHEEL ASSY
PART NAME
HATZ 1D81S-325 ENGINE OIL PUMP, GOVERNOR ASSY
1716
7 22
NOT SOLD SEPARATELY
REMARKS
HATZ 1D81S-325 ENGINE OIL PUMP, GOVERNOR ASSY
PART NAME
HATZ 1D81S-325 ENGINE TIMING COVER ASSY
NOT SOLD SEPARATELY
REMARKS
HATZ 1D81S-325 ENGINE TIMING COVER ASSY
PART NAME
HATZ 1D81S-325 ENGINE FUEL PUMP ASSY
NOT SOLD SEPARATELY
2223
6,7,8,9
HATZ 1D81S-325 ENGINE FUEL PUMP ASSY
PART NAME
REMARKS
38@#
HATZ 1D81S-325 ENGINE AIR DUCTING ASSY
1012 1012
1012
28 29
REMARKS
HATZ 1D81S-325 ENGINE AIR DUCTING ASSY
PART NAME
HATZ 1D81S-325 ENGINE SPEED CONTROL ASSY
4039 454443
52 12
NOT SOLD SEPARATELY
REMARKS
HATZ 1D81S-325 ENGINE SPEED CONTROL ASSY
PART NAME
HATZ 1D81S-325 ENGINE FUEL TANK ASSY
1718
REMARKS
HATZ 1D81S-325 ENGINE FUEL TANK ASSY
PART NAME
HATZ 1D81S-325 ENGINE AIR FILTER ASSY
111 112
42 2 2 3
NOT SOLD SEPARATELY
HATZ 1D81S-325 ENGINE AIR FILTER ASSY
PART NAME
REMARKS
35%#
HATZ 1D81S-325 ENGINE MUFFLER ASSY
20 J
22 D
NOT SOLD SEPARATELY
REMARKS
HATZ 1D81S-325 ENGINE MUFFLER ASSY
PART NAME
NOT SOLD SEPARATELY
HATZ 1D81S-325 ENGINE STARTING HANDLE ASSY
18 10 9
HATZ 1D81S-325 ENGINE STARTING HANDLE ASSY
PART NAME
REMARKS
10$@
HATZ 1D81S-325 ENGINE STARTING MOTOR ASSY
43 2
373635
NOT SOLD SEPARATELY
REMARKS
HATZ 1D81S-325 ENGINE STARTING MOTOR ASSY
PART NAME
HATZ 1D81S-325 ENGINE SPEC. EQUIPMENT ASSY
15 E
HATZ 1D81S-325 ENGINE SPEC. EQUIPMENT ASSY
PART NAME
TERMS AND CONDITIONS OF SALE - PARTS
SPECIAL EXPEDITING SERVICE
PAYMENT TERMS
FREIGHT POLICY
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HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
Service Department
Warranty Department