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Multiquip HATZ1D81S-325 manual Troubleshooting Engine - continued, Symptom, Possible Problem

Models: HATZ1D81S-325

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TROUBLESHOOTING (ENGINE)

Troubleshooting (Engine) - continued

Symptom	Possible Problem	Solution

Low engine power output and low speed,	Air fi lter blocked?	Clean or replace air fi lter.

	Incorrect valve clearances?	Adjust valves per engine specifi cation.
black exhaust smoke.	Incorrect valve clearances?	Adjust valves per engine specifi cation.

	Malfunction at injector?	See engine manual.
	Malfunction at injector?	See engine manual.

	Too much oil in engine crankcase?	Drain off engine oil down to uppermark on
	Too much oil in engine crankcase?	dipstick.
		dipstick.

	Entire cooling air system contaminated/	Clean cooling air system and cooling fi n
	blocked?	areas.
Engine overheats.	Fan belt broken or elongated?	Change belt or adjust belt tension.
Engine overheats.	Coolant insuffi cient?	Replenish coolant.
	Coolant insuffi cient?	Replenish coolant.
	Radiator net or radiator fi n clogged with dust?	Clean net or fi n carefully.
	Fan, radiator, or radiator cap defective?	Replace defective part.
	Thermostat defective?	Check thermostat and replace if necessary.
	Head gasket defective or water leakage?	Replace parts.

PAGE 34 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)

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Multiquip HATZ1D81S-325 manual Troubleshooting Engine - continued, Symptom, Possible Problem, Solution

Contents

MODEL MVH508DZ OPERATION AND PARTS MANUALTHIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES SERIESPROPOSITION 65 WARNING Diesel engine exhaust and some ofPage Engine Component Drawings TABLE OF CONTENTSCompactor Component Drawings MVH508DZ ReversibleBest Deal! Order via Internet Dealers Only PARTS ORDERING PROCEDURES Ordering parts has never been easierChoose from three easy options Order via Fax Dealers OnlySAFETY SYMBOLS SAFETY INFORMATIONSAFETY MESSAGES DANGERGENERAL SAFETY SAFETY INFORMATIONSAFETY INFORMATION COMPACTOR SAFETYENGINE SAFETY DANGERSAFETY INFORMATION FUEL SAFETYBATTERY SAFETY ELECTRIC START ONLY DANGEREmission Control Label TRANSPORTING SAFETYEMISSIONS INFORMATION SAFETY INFORMATIONTable 1. MVH508DZ Specifications SPECIFICATIONSTable 2. Engine Specifications REF. DES DIMENSIONSTable 3. Dimensions Figure 1. DimensionsVIBRATORY PLATES GENERAL INFORMATIONDEFINITION OF PLATE COMPACTOR FREQUENCY/SPEEDStored position COMPONENTSFigure 2. Plate Compactor Components Working positionCOMPONENTS 16. Vibration Case Oil Filler - Used to add oil to the vibration caseINITIAL SERVICING BASIC ENGINEDANGER ENGINE OIL CHECK INSPECTIONBEFORE STARTING FUEL CHECKV-BELT TENSION V-BELT COVER REMOVALV-BELT INSPECTION VIBRATOR OIL CHECKHANDLE BAR INSPECTIONFigure 11. Throttle Lever Idle Position STARTUPSTARTING THE ENGINE Electric Start Figure 12. Key PositionsSTARTUP Recoil StartFigure 15. Starter Grip OPERATION OPERATIONSTOPPING THE ENGINE Normal Shutdown OPERATION Emergency ShutdownFigure 20. Key Switch Stop Figure 19. Throttle Lever Stop PositionGENERAL MAINTENANCE MAINTENANCEGeneral Cleanliness First ENGINE MAINTENANCETable 5. Engine Maintenance Schedule EveryTIGHTENING TORQUE ENGINE AIR CLEANERMACHINE INSPECTION Table 6. Machine InspectionMAINTENANCE CYCLONE CLEANERENGINE OIL Figure 21. Engine Air CleanerFigure 25. Removing Plug/Breather Cap HYDRAULIC OILMAINTENANCE Figure 26. Removing Hydraulic HoseV-BELT SPARK ARRESTER CLEANINGSPARK PLUG MAINTENANCEChanging the Battery BATTERYChecking Battery Capacity MAINTENANCEMAINTENANCE STORAGEHandle Symptom TROUBLESHOOTING COMPACTORTroubleshooting Compactor Possible ProblemSymptom TROUBLESHOOTING ENGINETroubleshooting Engine Possible ProblemSymptom TROUBLESHOOTING ENGINETroubleshooting Engine - continued Possible ProblemNO. Column SAMPLE PARTS LISTEXPLANATION OF CODE IN REMARKS COLUMN PART NO. ColumnMVH508DZ PLATE COMPACTOR WITH 1D81S-325 DIESEL ENGINE 1 to 5 units SUGGESTED SPARE PARTSDescription Page VIBRATING PLATE ASSY REMARKS PART NAMEVIBRATING PLATE ASSY VIBRATOR ASSY 49 48PART NAME VIBRATOR ASSYREMARKS BASE AND ENGINE ASSY CRANK HANDLEPART NAME BASE AND ENGINE ASSYREMARKS BASE AND ENGINE ASSY. CONTINUED PART NAME BASE AND ENGINE ASSY. CONTINUEDREMARKS rear side ELECTRIC DEVICE ASSY5554 Engine front sideREMARKS ELECTRIC DEVICE ASSYPART NAME INCLUDES ITEM W/$rear side ELECTRIC DEVICE ASSY. CONTINUED5554 Engine front sidePART NAME IGNITION SWITCH W/ KEYELECTRIC DEVICE ASSY. CONTINUED REMARKSCONTROL ASSY PART NAME CONTROL ASSYREMARKS 2625 CONTROL ASSY. CONTINUED7255 PART NAME CONTROL ASSY. CONTINUEDREMARKS NAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSY PART NAMEHATZ 1D81S-325 ENGINE SPARE PARTS KIT ASSY HATZ 1D81S-325 ENGINE SPARE PARTS KITS ASSY PART NAMEHATZ 1D81S-325 ENGINE ACCESSORIES ASSY HATZ 1D81S-325 ENGINE ACCESSORIES ASSY PART NAMEA D E H HATZ 1D81S-325 ENGINE CRANKCASE 1 ASSYNOT SOLD SEPARATELY SEALING AND BONDING ADHESIVESREMARKS HATZ 1D81S-325 ENGINE CRANKCASE 1 ASSYPART NAME INCLUDES ITEMS W/@13 D H HATZ 1D81S-325 ENGINE CRANKCASE 2 ASSY11 H 2 3 DREMARKS HATZ 1D81S-325 ENGINE CRANKCASE 2 ASSYPART NAME INCLUDES ITEMS W/$NOT SOLD SEPARATELY HATZ 1D81S-325 ENGINE CRANKSHAFT BEARING FLANGE ASSYSEALING AND BONDING ADHESIVES PART NAME HATZ 1D81S-325 ENGINE CRANKSHAFT BEARING FLANGE ASSYREMARKS HATZ 1D81S-325 ENGINE CAMSHAFT ASSY 04099920 HATZ 1D81S-325 ENGINE CAMSHAFT ASSYPART NAME CAMSHAFT ASSYHATZ 1D81S-325 ENGINE PISTON ASSY REMARKS HATZ 1D81S-325 ENGINE PISTON ASSYPART NAME 013135421D50 HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY※22※13 35,36,37,38,39,40,41,42,43PART NAME HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSYREMARKS 1D50 HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY. CONTINUED※22※13 35,36,37,38,39,40,41,42,43REMARKS HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY. CONTINUEDPART NAME 55@+HATZ 1D81S-325 ENGINE PUSHROD, FLYWHEEL ASSY HATZ 1D81S-325 ENGINE PUSHROD, FLYWHEEL ASSY PART NAME7 22 HATZ 1D81S-325 ENGINE OIL PUMP, GOVERNOR ASSY1716 NOT SOLD SEPARATELYPART NAME HATZ 1D81S-325 ENGINE OIL PUMP, GOVERNOR ASSYREMARKS HATZ 1D81S-325 ENGINE TIMING COVER ASSY NOT SOLD SEPARATELYPART NAME HATZ 1D81S-325 ENGINE TIMING COVER ASSYREMARKS 2223 HATZ 1D81S-325 ENGINE FUEL PUMP ASSYNOT SOLD SEPARATELY 6,7,8,9REMARKS HATZ 1D81S-325 ENGINE FUEL PUMP ASSYPART NAME 38@#1012 HATZ 1D81S-325 ENGINE AIR DUCTING ASSY1012 1012 28 29PART NAME HATZ 1D81S-325 ENGINE AIR DUCTING ASSYREMARKS 52 12 HATZ 1D81S-325 ENGINE SPEED CONTROL ASSY4039 454443 NOT SOLD SEPARATELYPART NAME HATZ 1D81S-325 ENGINE SPEED CONTROL ASSYREMARKS HATZ 1D81S-325 ENGINE FUEL TANK ASSY 1718PART NAME HATZ 1D81S-325 ENGINE FUEL TANK ASSYREMARKS 42 2 2 3 HATZ 1D81S-325 ENGINE AIR FILTER ASSY111 112 NOT SOLD SEPARATELYREMARKS HATZ 1D81S-325 ENGINE AIR FILTER ASSYPART NAME 35%#22 D HATZ 1D81S-325 ENGINE MUFFLER ASSY20 J NOT SOLD SEPARATELYPART NAME HATZ 1D81S-325 ENGINE MUFFLER ASSYREMARKS 18 10 9 HATZ 1D81S-325 ENGINE STARTING HANDLE ASSYNOT SOLD SEPARATELY REMARKS HATZ 1D81S-325 ENGINE STARTING HANDLE ASSYPART NAME 10$@373635 HATZ 1D81S-325 ENGINE STARTING MOTOR ASSY43 2 NOT SOLD SEPARATELYPART NAME HATZ 1D81S-325 ENGINE STARTING MOTOR ASSYREMARKS HATZ 1D81S-325 ENGINE SPEC. EQUIPMENT ASSY 15 EHATZ 1D81S-325 ENGINE SPEC. EQUIPMENT ASSY PART NAMEPAYMENT TERMS TERMS AND CONDITIONS OF SALE - PARTSSPECIAL EXPEDITING SERVICE FREIGHT POLICYPage Service Department HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING Warranty Department