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Multiquip HATZ1D81S-325 manual HATZ 1D81S-325 ENGINE PISTON ASSY

Models: HATZ1D81S-325

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PAGE 68 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)

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Multiquip HATZ1D81S-325 manual HATZ 1D81S-325 ENGINE PISTON ASSY

Contents

OPERATION AND PARTS MANUAL THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMESMODEL MVH508DZ SERIESPROPOSITION 65 WARNING Diesel engine exhaust and some ofPage TABLE OF CONTENTS Compactor Component DrawingsEngine Component Drawings MVH508DZ ReversiblePARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy optionsBest Deal! Order via Internet Dealers Only Order via Fax Dealers OnlySAFETY INFORMATION SAFETY MESSAGESSAFETY SYMBOLS DANGERGENERAL SAFETY SAFETY INFORMATIONCOMPACTOR SAFETY ENGINE SAFETYSAFETY INFORMATION DANGERFUEL SAFETY BATTERY SAFETY ELECTRIC START ONLYSAFETY INFORMATION DANGERTRANSPORTING SAFETY EMISSIONS INFORMATIONEmission Control Label SAFETY INFORMATIONTable 2. Engine Specifications SPECIFICATIONSTable 1. MVH508DZ Specifications DIMENSIONS Table 3. DimensionsREF. DES Figure 1. DimensionsGENERAL INFORMATION DEFINITION OF PLATE COMPACTORVIBRATORY PLATES FREQUENCY/SPEEDCOMPONENTS Figure 2. Plate Compactor ComponentsStored position Working positionCOMPONENTS 16. Vibration Case Oil Filler - Used to add oil to the vibration caseDANGER BASIC ENGINEINITIAL SERVICING INSPECTION BEFORE STARTINGENGINE OIL CHECK FUEL CHECKV-BELT COVER REMOVAL V-BELT INSPECTIONV-BELT TENSION VIBRATOR OIL CHECKHANDLE BAR INSPECTIONSTARTUP STARTING THE ENGINE Electric StartFigure 11. Throttle Lever Idle Position Figure 12. Key PositionsFigure 15. Starter Grip Recoil StartSTARTUP STOPPING THE ENGINE Normal Shutdown OPERATIONOPERATION Emergency Shutdown Figure 20. Key Switch StopOPERATION Figure 19. Throttle Lever Stop PositionGeneral Cleanliness MAINTENANCEGENERAL MAINTENANCE ENGINE MAINTENANCE Table 5. Engine Maintenance ScheduleFirst EveryENGINE AIR CLEANER MACHINE INSPECTIONTIGHTENING TORQUE Table 6. Machine InspectionCYCLONE CLEANER ENGINE OILMAINTENANCE Figure 21. Engine Air CleanerHYDRAULIC OIL MAINTENANCEFigure 25. Removing Plug/Breather Cap Figure 26. Removing Hydraulic HoseSPARK ARRESTER CLEANING SPARK PLUGV-BELT MAINTENANCEBATTERY Checking Battery CapacityChanging the Battery MAINTENANCEHandle STORAGEMAINTENANCE TROUBLESHOOTING COMPACTOR Troubleshooting CompactorSymptom Possible ProblemTROUBLESHOOTING ENGINE Troubleshooting EngineSymptom Possible ProblemTROUBLESHOOTING ENGINE Troubleshooting Engine - continuedSymptom Possible ProblemSAMPLE PARTS LIST EXPLANATION OF CODE IN REMARKS COLUMNNO. Column PART NO. ColumnDescription SUGGESTED SPARE PARTSMVH508DZ PLATE COMPACTOR WITH 1D81S-325 DIESEL ENGINE 1 to 5 units Page VIBRATING PLATE ASSY VIBRATING PLATE ASSY PART NAMEREMARKS VIBRATOR ASSY 49 48REMARKS VIBRATOR ASSYPART NAME BASE AND ENGINE ASSY CRANK HANDLEREMARKS BASE AND ENGINE ASSYPART NAME BASE AND ENGINE ASSY. CONTINUED REMARKS BASE AND ENGINE ASSY. CONTINUEDPART NAME ELECTRIC DEVICE ASSY 5554rear side Engine front sideELECTRIC DEVICE ASSY PART NAMEREMARKS INCLUDES ITEM W/$ELECTRIC DEVICE ASSY. CONTINUED 5554rear side Engine front sideIGNITION SWITCH W/ KEY ELECTRIC DEVICE ASSY. CONTINUEDPART NAME REMARKSCONTROL ASSY REMARKS CONTROL ASSYPART NAME 7255 CONTROL ASSY. CONTINUED2625 REMARKS CONTROL ASSY. CONTINUEDPART NAME NAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSY PART NAMEHATZ 1D81S-325 ENGINE SPARE PARTS KIT ASSY HATZ 1D81S-325 ENGINE SPARE PARTS KITS ASSY PART NAMEHATZ 1D81S-325 ENGINE ACCESSORIES ASSY HATZ 1D81S-325 ENGINE ACCESSORIES ASSY PART NAMEHATZ 1D81S-325 ENGINE CRANKCASE 1 ASSY NOT SOLD SEPARATELYA D E H SEALING AND BONDING ADHESIVESHATZ 1D81S-325 ENGINE CRANKCASE 1 ASSY PART NAMEREMARKS INCLUDES ITEMS W/@HATZ 1D81S-325 ENGINE CRANKCASE 2 ASSY 11 H13 D H 2 3 DHATZ 1D81S-325 ENGINE CRANKCASE 2 ASSY PART NAMEREMARKS INCLUDES ITEMS W/$SEALING AND BONDING ADHESIVES HATZ 1D81S-325 ENGINE CRANKSHAFT BEARING FLANGE ASSYNOT SOLD SEPARATELY REMARKS HATZ 1D81S-325 ENGINE CRANKSHAFT BEARING FLANGE ASSYPART NAME HATZ 1D81S-325 ENGINE CAMSHAFT ASSY HATZ 1D81S-325 ENGINE CAMSHAFT ASSY PART NAME04099920 CAMSHAFT ASSYHATZ 1D81S-325 ENGINE PISTON ASSY HATZ 1D81S-325 ENGINE PISTON ASSY PART NAMEREMARKS 01313542HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY ※22※131D50 35,36,37,38,39,40,41,42,43REMARKS HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSYPART NAME HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY. CONTINUED ※22※131D50 35,36,37,38,39,40,41,42,43HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY. CONTINUED PART NAMEREMARKS 55@+HATZ 1D81S-325 ENGINE PUSHROD, FLYWHEEL ASSY HATZ 1D81S-325 ENGINE PUSHROD, FLYWHEEL ASSY PART NAMEHATZ 1D81S-325 ENGINE OIL PUMP, GOVERNOR ASSY 17167 22 NOT SOLD SEPARATELYREMARKS HATZ 1D81S-325 ENGINE OIL PUMP, GOVERNOR ASSYPART NAME HATZ 1D81S-325 ENGINE TIMING COVER ASSY NOT SOLD SEPARATELYREMARKS HATZ 1D81S-325 ENGINE TIMING COVER ASSYPART NAME HATZ 1D81S-325 ENGINE FUEL PUMP ASSY NOT SOLD SEPARATELY2223 6,7,8,9HATZ 1D81S-325 ENGINE FUEL PUMP ASSY PART NAMEREMARKS 38@#HATZ 1D81S-325 ENGINE AIR DUCTING ASSY 1012 10121012 NOT SOLD SEPARATELYREMARKS HATZ 1D81S-325 ENGINE AIR DUCTING ASSYPART NAME HATZ 1D81S-325 ENGINE SPEED CONTROL ASSY 4039 45444352 12 NOT SOLD SEPARATELYREMARKS HATZ 1D81S-325 ENGINE SPEED CONTROL ASSYPART NAME HATZ 1D81S-325 ENGINE FUEL TANK ASSY 1718REMARKS HATZ 1D81S-325 ENGINE FUEL TANK ASSYPART NAME HATZ 1D81S-325 ENGINE AIR FILTER ASSY 111 11242 2 2 3 NOT SOLD SEPARATELYHATZ 1D81S-325 ENGINE AIR FILTER ASSY PART NAMEREMARKS 35%#HATZ 1D81S-325 ENGINE MUFFLER ASSY 20 J22 D NOT SOLD SEPARATELYREMARKS HATZ 1D81S-325 ENGINE MUFFLER ASSYPART NAME NOT SOLD SEPARATELY HATZ 1D81S-325 ENGINE STARTING HANDLE ASSY18 10 9 HATZ 1D81S-325 ENGINE STARTING HANDLE ASSY PART NAMEREMARKS 10$@NOT SOLD SEPARATELY HATZ 1D81S-325 ENGINE STARTING MOTOR ASSY373635 REMARKS HATZ 1D81S-325 ENGINE STARTING MOTOR ASSYPART NAME HATZ 1D81S-325 ENGINE SPEC. EQUIPMENT ASSY 15 EHATZ 1D81S-325 ENGINE SPEC. EQUIPMENT ASSY PART NAMETERMS AND CONDITIONS OF SALE - PARTS SPECIAL EXPEDITING SERVICEPAYMENT TERMS FREIGHT POLICYPage HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLINGService Department Warranty Department