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Multiquip ST-45HRM manual Heres HOW to GET Help

Models: ST-45HRM

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HERE'S HOW TO GET HELP

HERE'S HOW TO GET HELP

PLEASE HAVETHE MODEL AND SERIAL

NUMBER ON-HANDWHEN CALLING

MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave.	800-421-1244
Carson, CA 90746	FAX:310-537-3927
Email: mq@multiquip.com
Internet:www.multiquip.com
PARTS DEPARTMENT
800-427-1244	FAX: 800-672-7877
310-537-3700	FAX: 310-637-3284
MAYCO PARTS
800-306-2926	FAX: 800-672-7877
310-537-3700	FAX: 310-637-3284
SERVICE DEPARTMENT
800-421-1244	FAX: 310-537-4259
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244	FAX: 310-631-5032
WARRANTYDEPARTMENT
800-421-1244, EXT. 279	FAX: 310-537-1173
310-537-3700, EXT. 279

© COPYRIGHT 2004, MULTIQUIP INC.

Multiquip Inc, the MQ logo and the Mayco logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of thier respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are based on the Mayco ST-45HRM w/ Hatz Diesel Engine. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

To find the latest revision of this publication, visit our website at: www.multiquip.com

MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 3

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Multiquip ST-45HRM manual Heres HOW to GET Help

Contents

Model ST-45HRM Proposition 65 Warning Heres HOW to GET Help Mayco ST-45HRM Structural Concrete Pump Parts Ordering Procedures Wilmington Ave Carson, CAMultiquip INC ST-45 Pump Pump Specifications ST-45 Pump SpecificationsST-45 Pump Engine Specifications Engine SpecificationsST-45 Structural Concrete Pump Dimensions ST-45 Pump DimensionsSeriously injured if you do not follow directions ST-45 Pump Safety Message Alert SymbolsAlways wear approved respiratory protection ST-45 Pump Safety Message Alert SymbolsNever operate the pump in an explosive General SafetyTowing Maintenance SafetyST-45 Pump Rules for Safe Operation TransportingEmergencies BatteryMachine Safety Decals ST-45 Pump Operation and Safety DecalsST-45 Pump Operation and Safety Decals Operation Hand Signals ST-45 Pump Important Hand SignalsConcrete Mix Design ST-45 Pump General InformationRegional Differences ST-45 Pump General InformationPumping Cycle ST-45 Pump HOW IT WorksMajor Pump Components ST-45 Pump Pump ComponentsST-45 Pump Pump Components ST-45 Pump Control BOX Components Initial Servicing ST-45 Pump Engine ComponentsNotremotely ST-45 Pump Operating ProceduresOperating Suggestions Getting the concrete to flow throughPumping Tips AdmixturesPriming the Pump and Delivery System with Slurry Clearing Concrete Blockage Reverse Pumping ProcedureShuttle Tube Inspection Procedure Stop the pump.Switch off the engineChip the concrete out of the reducer with the pry bar Carefully knock the end of the hose away from the reducerNience Before Starting Read safety instructions at the begin- ning of manualST-45 Pump Inspection Fuel CheckHydraulic Oil ST-45 Pump InspectionEngine OIL Check Make sure pump/engine is placed on level groundRear Stabilizer Stand Hydraulic Oil Filler HoleStarting ST-45 Pump Initial START-UP ProcedureEmergency Stop Switch Ignition SwitchStrokes within 1 minute Control SwitchPressure Test Engine SpeedRunning Cooling FANST-45 Pump Initial START-UP Procedure Optional Radio Remote ControlCylinder Lubrication BOX Recommended Maintenance ST-45 Pump -TOWING GuidelinesPumpTrailerVehicle Connection Towing Applications ST-45 Pump -TOWING GuidelinesMatch the size of the tire ST-45 Pump -TRAILER Safety GuidelinesSuspension ST-45 Pump -TRAILER Safety GuidelinesTires/Wheels/Lug Nuts TiresWear/InflationST-45 Pump -TRAILER Safety Guidelines Lug Nut Torque RequirementsStart all wheel lug nuts by hand ST-45 -TOWING Information Towing InformationUSE 2 Ball only ST-45 -TOWING Information Backing UPBack the trailer up TrailerTail Lights Wiring Diagram ST-45 Pump Wiring Diagram Tail LightsCleaningthe Pump and Delivery System ST-45 Pump Maintenance PumpST-45 Pump Maintenance Pump Hydraulic OIL System MaintenanceEngine Hatz Model 3M41 57HP Diesel Lubricate the hitch ball with ST-45 Pump Maintenance PumpBattery Maintenance Brake SystemTo set maximum pump pressure ST45 Pressure Setting SequenceCleaningthe Lubrication BOX ST45 Accumulator CircuitChecking Accumulator Bladder Pressure Pilot Relief Valve Cartridge Adjustment Cylinder CUP Replacement Procedure Oil prior to installationSize and type of aggregate Type of concrete being pumped Wear Ring installation Wear Plate and Ring Replacement ProcedureWear Plate Installation Install the two cylinder O rings Hopper Interior Assy, ItemExtended Storage Instructions Wheel BearingsPage Hydrauilc Hose Connections ST-45 Pump Hydraulic Hose ConnectionsST-45 Pump Hydraulic Hose Connections ST-45 Pump Hydraulic Hose Connections Manifold Ports ST-45 Manifold Port LocationsAppendix ST-45 Pump Concrete MIX Information Appendix ST-45 Pump Concrete MIX Information SlumpTest 1/3 Full Appendix ST-45 Pump Slumptest ProcedureEngine Troubleshooting ST-45 Pump Troubleshooting EngineHydraulic System Troubleshooting ST-45 Pump -TROUBLESHOOTING Hydraulic SystemST-45 Pump -TROUBLESHOOTING Electrical System Brake System Troubleshooting ST-45 Pump -TROUBLESHOOTING Brake SystemPage Items Found In the Items Number Column ST-45 Pump Explanation of Code in Remarks ColumnST-45 Suggested Spare Parts ST-45 Structural Concrete PumpPart numbers on this Suggested Shotcrete System Appendix ST-45 Pump Recommended Shotcrete SystemREDUCER, 3x2.5x36 H-D Ends General recommendationsVibrator on the reducer by the pool improves pumpability Material has Passedthroughthe Entire Hose Length Air passages cleanPart Name QTY Remarks ST-45 Pump Decal Placement TBD DECAL, Hopper Rexmixer ST-45 Pump Axle Assy Part Name QTY ST-45 Pump Brakeline Assy TBD NUT Lock Washer ST-45 Pump Hopper Assy REMIXER, Shaft ST-45 Pump Hopper Attachment Assy BOLT, HEX ST-45 Pump Hopper Attachment AssyST-45 Pump Hopper Interior Assy BOLT, HEX Head 1/2 NC X 1 1/4 NUT Lock 5/8ST-45 Pump Shuttle Cylinder Assy Thrust Washer Fuel and Hydraulic Tank Connections Assy ST-45 Pump Fuel and Hydraulictank Connections Assy ST-45 Pump Fuel and Hydraulictank Assy ST-45 Pump Fuel and Hydraulictank Assy ST-45 Pump Front Cover Assy ST-45 Pump Front Cover Assy ST-45 Pump Heat Exchanger Assy ST-45 Pump Heat Exchanger Assy ST-45 Pump Engine and Frame Assy ST-45 Pump Engine and Frame Assy ST-45 Pump -THROTTLE and Water Filter Assy Bracket ST-45 Pump Hydraulic Pump Assy ST-45 Pump Hydraulic Pump Assy ST-45 Pump Lubrication Pistons Assy ST-45 Pump Lubrication Pistons Assy Sistema Electrico Hatz Assy ST-45 Pump Electrical System Assy ST-45 Pump Accumulator Assy Accumulator 1 Gallon ST-45 Pump Manifold Assy Test Port ST-45 Pump Remixer Control Assy Valve Remix W/LEVER ST-45 Pump Battery Assy Battery Holder Frame Grease Points ST-45 Pump Lubrication PanelST-45 Pump Lubrication Panel ST-45 Pump -TAILLIGHT Assy Tail Light Assy ST-45 Pump Control BOX Interior Door Assy Relay , Small ST-45 Pump Control BOX Mounting Assy 492366 Screw HHC 5/16-18x1-1/2 EM510703 ST-45 Pump Control BOX Assy Tachometer ST-45 Pump Control BOX Doorwiring Diagram ST-45 Pump Control BOX Interiorwiring Diagram ST-45 Pump -TERMINAL Blockwiring Diagram ST-45 Pump Control BOX Electrical Schematic ST-45 Pump Control BOX Electrical Schematic TB1 Part ID Description Quantity ST-45 Hydraulic DiagramST-45 Optional Radio Control Freightpolicy Terms and Conditions of Sale PartsMayco Pumpwarranty Mechanical Drive ModelsHydraulic Drive Models Multiquip INC Your Local Dealer is