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ST-45HRM manual
Models:
ST-45HRM
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Troubleshooting
Specifications
Install
ST-45 Hydraulic Diagram
ST-45 Pump Decal Placement
Warranty
Dimension
Maintenance
Parts Ordering Procedures
Operation Hand Signals
Page 53
Image 53
NOTE PAGE
MAYCO
ST-45HRM
PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 53
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Contents
Model ST-45HRM
Proposition 65 Warning
Heres HOW to GET Help
Mayco ST-45HRM Structural Concrete Pump
Multiquip INC
Parts Ordering Procedures
Wilmington Ave Carson, CA
ST-45 Pump Pump Specifications
ST-45 Pump Specifications
ST-45 Pump Engine Specifications
Engine Specifications
ST-45 Structural Concrete Pump Dimensions
ST-45 Pump Dimensions
Seriously injured if you do not follow directions
ST-45 Pump Safety Message Alert Symbols
Always wear approved respiratory protection
ST-45 Pump Safety Message Alert Symbols
Never operate the pump in an explosive
General Safety
ST-45 Pump Rules for Safe Operation
Maintenance Safety
Transporting
Towing
Emergencies
Battery
Machine Safety Decals
ST-45 Pump Operation and Safety Decals
ST-45 Pump Operation and Safety Decals
Operation Hand Signals
ST-45 Pump Important Hand Signals
Concrete Mix Design
ST-45 Pump General Information
Regional Differences
ST-45 Pump General Information
Pumping Cycle
ST-45 Pump HOW IT Works
Major Pump Components
ST-45 Pump Pump Components
ST-45 Pump Pump Components
ST-45 Pump Control BOX Components
Initial Servicing
ST-45 Pump Engine Components
Operating Suggestions
ST-45 Pump Operating Procedures
Getting the concrete to flow through
Notremotely
Priming the Pump and Delivery System with Slurry
Pumping Tips
Admixtures
Shuttle Tube Inspection Procedure
Reverse Pumping Procedure
Stop the pump.Switch off the engine
Clearing Concrete Blockage
Chip the concrete out of the reducer with the pry bar
Carefully knock the end of the hose away from the reducer
Nience
ST-45 Pump Inspection
Read safety instructions at the begin- ning of manual
Fuel Check
Before Starting
Engine OIL Check
ST-45 Pump Inspection
Make sure pump/engine is placed on level ground
Hydraulic Oil
Rear Stabilizer Stand
Hydraulic Oil Filler Hole
Emergency Stop Switch
ST-45 Pump Initial START-UP Procedure
Ignition Switch
Starting
Strokes within 1 minute
Control Switch
Running
Engine Speed
Cooling FAN
Pressure Test
Cylinder Lubrication BOX
ST-45 Pump Initial START-UP Procedure
Optional Radio Remote Control
PumpTrailerVehicle Connection
Recommended Maintenance
ST-45 Pump -TOWING Guidelines
Towing Applications
ST-45 Pump -TOWING Guidelines
Match the size of the tire
ST-45 Pump -TRAILER Safety Guidelines
Tires/Wheels/Lug Nuts
ST-45 Pump -TRAILER Safety Guidelines
TiresWear/Inflation
Suspension
Start all wheel lug nuts by hand
ST-45 Pump -TRAILER Safety Guidelines
Lug Nut Torque Requirements
USE 2 Ball only
ST-45 -TOWING Information
Towing Information
Back the trailer up
ST-45 -TOWING Information
Backing UP
TrailerTail Lights Wiring Diagram
ST-45 Pump Wiring Diagram Tail Lights
Cleaningthe Pump and Delivery System
ST-45 Pump Maintenance Pump
Engine Hatz Model 3M41 57HP Diesel
ST-45 Pump Maintenance Pump
Hydraulic OIL System Maintenance
Battery Maintenance
ST-45 Pump Maintenance Pump
Brake System
Lubricate the hitch ball with
To set maximum pump pressure
ST45 Pressure Setting Sequence
Checking Accumulator Bladder Pressure
Cleaningthe Lubrication BOX
ST45 Accumulator Circuit
Pilot Relief Valve Cartridge Adjustment
Size and type of aggregate Type of concrete being pumped
Cylinder CUP Replacement Procedure
Oil prior to installation
Wear Plate Installation
Wear Plate and Ring Replacement Procedure
Install the two cylinder O rings Hopper Interior Assy, Item
Wear Ring installation
Extended Storage Instructions
Wheel Bearings
Page
Hydrauilc Hose Connections
ST-45 Pump Hydraulic Hose Connections
ST-45 Pump Hydraulic Hose Connections
ST-45 Pump Hydraulic Hose Connections
Manifold Ports
ST-45 Manifold Port Locations
Appendix ST-45 Pump Concrete MIX Information
Appendix ST-45 Pump Concrete MIX Information
SlumpTest 1/3 Full
Appendix ST-45 Pump Slumptest Procedure
Engine Troubleshooting
ST-45 Pump Troubleshooting Engine
Hydraulic System Troubleshooting
ST-45 Pump -TROUBLESHOOTING Hydraulic System
ST-45 Pump -TROUBLESHOOTING Electrical System
Brake System Troubleshooting
ST-45 Pump -TROUBLESHOOTING Brake System
Page
Items Found In the Items Number Column
ST-45 Pump Explanation of Code in Remarks Column
Part numbers on this Suggested
ST-45 Suggested Spare Parts
ST-45 Structural Concrete Pump
Shotcrete System
Appendix ST-45 Pump Recommended Shotcrete System
Vibrator on the reducer by the pool improves pumpability
REDUCER, 3x2.5x36 H-D Ends
General recommendations
Material has Passedthroughthe Entire Hose Length
Air passages clean
Part Name QTY Remarks
ST-45 Pump Decal Placement
TBD DECAL, Hopper Rexmixer
ST-45 Pump Axle Assy
Part Name QTY
ST-45 Pump Brakeline Assy
TBD NUT Lock Washer
ST-45 Pump Hopper Assy
REMIXER, Shaft
ST-45 Pump Hopper Attachment Assy
BOLT, HEX
ST-45 Pump Hopper Attachment Assy
ST-45 Pump Hopper Interior Assy
BOLT, HEX Head 1/2 NC X 1 1/4
NUT Lock 5/8
ST-45 Pump Shuttle Cylinder Assy
Thrust Washer
Fuel and Hydraulic Tank Connections Assy
ST-45 Pump Fuel and Hydraulictank Connections Assy
ST-45 Pump Fuel and Hydraulictank Assy
ST-45 Pump Fuel and Hydraulictank Assy
ST-45 Pump Front Cover Assy
ST-45 Pump Front Cover Assy
ST-45 Pump Heat Exchanger Assy
ST-45 Pump Heat Exchanger Assy
ST-45 Pump Engine and Frame Assy
ST-45 Pump Engine and Frame Assy
ST-45 Pump -THROTTLE and Water Filter Assy
Bracket
ST-45 Pump Hydraulic Pump Assy
ST-45 Pump Hydraulic Pump Assy
ST-45 Pump Lubrication Pistons Assy
ST-45 Pump Lubrication Pistons Assy
Sistema Electrico Hatz Assy
ST-45 Pump Electrical System Assy
ST-45 Pump Accumulator Assy
Accumulator 1 Gallon
ST-45 Pump Manifold Assy
Test Port
ST-45 Pump Remixer Control Assy
Valve Remix W/LEVER
ST-45 Pump Battery Assy
Battery Holder Frame
Grease Points
ST-45 Pump Lubrication Panel
ST-45 Pump Lubrication Panel
ST-45 Pump -TAILLIGHT Assy
Tail Light Assy
ST-45 Pump Control BOX Interior Door Assy
Relay , Small
ST-45 Pump Control BOX Mounting Assy
492366 Screw HHC 5/16-18x1-1/2 EM510703
ST-45 Pump Control BOX Assy
Tachometer
ST-45 Pump Control BOX Doorwiring Diagram
ST-45 Pump Control BOX Interiorwiring Diagram
ST-45 Pump -TERMINAL Blockwiring Diagram
ST-45 Pump Control BOX Electrical Schematic
ST-45 Pump Control BOX Electrical Schematic
TB1
Part ID Description Quantity
ST-45 Hydraulic Diagram
ST-45 Optional Radio Control
Freightpolicy
Terms and Conditions of Sale Parts
Hydraulic Drive Models
Mayco Pumpwarranty
Mechanical Drive Models
Multiquip INC
Your Local Dealer is