PRECAUTIONS IN USING THE COUNTER

Cautions for circuits

1. Protective circuit for counter contact

In the circuit that switches an inductive load, a contact failure may occur at a contact point due to surge or inrush current resulting from that switching. Therefore, it is recommended that the following protective circuit be used to protect the contact point.

 

 

CR circuit (r: resistor

c: capacitor)

 

Diode circuit

 

Varistor circuit

 

 

Counter contact

 

Counter contact

 

Counter contact

 

Counter contact

 

Circuit

 

 

load

r

load

 

load

 

load

 

 

 

Inductive

Inductive

Diode

Inductive

 

Inductive

 

r

c

c

ZNRvaristor

 

 

 

 

 

 

 

 

 

 

 

AC

(see note.)

 

Available

 

Not available

 

Available

 

Application

Available

 

Available

 

Available

 

Available

 

DC

 

 

 

 

 

If the load is a relay or solenoid, the release time lengthens.

The diode connected in parallel caus-

Using the rated voltage characteris-

 

es the energy stored in the coil to

tics of the varistor, this circuit pre-

 

Effective when connected to both contacts if the power supply voltage is

 

flow to the coil in the form of current

vents excessively high voltages

 

24 or 48 V and the voltage across the load is 100 to 200 V.

 

and dissipates it as joule heat at the

from being applied across the con-

 

 

 

Features/Others

If the load is a timer, leakage current

 

resistance component of the induc-

tacts. This circuit also slightly

flows through the CR circuit causing

 

tive load.

delays the release time.

 

 

 

faulty operation.

This circuit further delays the release

 

 

Note: If used with AC voltage, be sure

time compared to the CR circuit.

 

 

 

 

 

the impedance of the load is sufficiently

 

(2 to 5 times the release time listed in

 

 

smaller than that of the CR circuit.

 

the catalog)

 

 

As a guide in selecting r and c,

 

Use a diode with a reverse break-

 

 

c: 0.5 to 1 µF per 1 A contact current

 

down voltage at least 10 times the

 

 

r: 0.5 to 1 per 1 V contact voltage

 

circuit voltage and a forward cur-

 

 

Values vary depending on the properties of the load and variations in counter charac-

rent at least as large as the load

Device Selection teristics.

 

current.

 

Capacitor c acts to suppress the discharge the moment the contacts open. Resistor r

In electronic circuits where the cir-

 

 

acts to limit the current when the power is turned on the next time. Test to confirm.

cuit voltages reverse breakdown

 

 

Use a capacitor with a breakdown voltage of 200 to 300 V. Use AC type capacitors

voltage of about 2 to 3 times the

 

 

(non-polarized) for AC circuits.

 

power supply voltage.

 

2.Type of Load and Inrush Current The type of load and its inrush current characteristics, together with the switch- ing frequency, are important factors which cause contact welding. Particularly for loads with inrush cur- rents, measure the steady state current and inrush current and use a relay or magnet switch which provides an ample margin of safety. The table below shows the relationship between typical loads and their inrush currents.

Type of load

Inrush current

Resistive load

Steady state current

Solenoid load

10 to 20 times the steady state current

Motor load

5 to 10 times the steady state current

Incandescent lamp load

10 to 15 times the steady state current

Mercury lamp load

1 to 3 times the steady state current

Sodium vapor lamp load

1 to 3 times the steady state current

Capacitive load

20 to 40 times the steady state current

Transformer load

5 to 15 times the steady state current

When you want large load and long life of the counter, do not control the load direct with a counter. When the counter is designed to use a relay or a magnet switch, you can acquire the longer life of the counter.

3.Connection of input (Except for LC4H-S/AC type)

The LC4H series use power supply with- out a transformer (power and input termi- nals are not insulated). In connecting

various kinds of input signals, therefore, use a power transformer in which the pri- mary side is separated from the ungrounded secondary side as shown in Fig. A, for the power supply for a sensor and other input devices so that short-cir- cuiting can be prevented.

(Fig. A) Good

Insurating transformer

(+)

Input equipment

(–)

(sensor, etc.)

 

 

(–)

Counter

(Fig. B) No good

 

AC power supply

 

Insurating transformer

 

(+)

Input equipment

(–)

(sensor, etc.)

 

 

(–)

Counter

 

AC power supply

Single coil transformer

 

(+)

Input equipment

 

(–)

(sensor, etc.)

 

 

(–)

Counter

AC power

routing

 

Do not use a single coil transformer (e.g., Sly-Duck). Otherwise, the internal circuit of the counter will be short-circuited as shown in Fig. B resulting in breakdown.

4.Long Continuous Current Flow Avoid keeping the counter on for a long period of time (over one month). Otherwise heat is generated and accu- mulated inside the counter, which may deteriorate its electronic parts. If the counter must be kept on for a long period of time, a relay is added. See the circuit diagram below.

R

C

R

R

 

R Relay

C Counter

Receive output

 

from contact

 

 

 

at relay R

CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: info@ctiautomation.net

Page 22
Image 22
Panasonic LC2H specifications Protective circuit for counter contact, Connection of input Except for LC4H-S/AC type