Throttle Body/Idle RPM | Polaris PMS 419 specification

MAINTENANCE

Throttle System

Throttle Body/Idle RPM

Idle RPM is preset by the manufacturer. If the engine idle speed is not satisfactory, please see your POLARIS dealer for adjustment.

Throttle Freeplay Adjustment

1. Remove both seats. Remove the
rear service panel. See page 31.	Jam Nut

2.Locate the throttle cable adjuster at the throttle body.

3.Slide the cable adjuster boot off the cable adjuster.

4.Using a 10 mm open-end wrench, loosen the adjustment jam nut.

Adjuster

Boot

5.Using an 8 mm open-end wrench, move the cable adjuster until 1/16" to 1/8" (1.5-3 mm) of freeplay is

achieved at the throttle pedal. See page 97. While adjusting, lightly flip the throttle pedal up and down.

6.Tighten the jam nut.

7.Apply a small amount of grease to the inside of the boot and slide it over the cable adjuster to its original position.

98

Image 102

Polaris PMS 419 owner manual Throttle Body/Idle RPM, Throttle Freeplay Adjustment

Contents

Ranger RZR Ranger RZR S Ranger RZR Page Page Page Welcome Page Table of Contents Introduction Introduction Vehicle Identification Numbers Safety Equipment Modifications Safe Riding Gear Helmet Gloves BootsEye Protection Clothing Using Alcohol or Drugs Safety WarningsAccessories Operating Without Instruction Seat Belts Failure to Inspect Before OperatingProtective Apparel Cab Nets Passengers in the Cargo Box Carrying Passengers RZRCarrying Multiple Passengers RZR Operating on Pavement Turning Improperly Operating on Public RoadsOperating at Excessive Speeds Jumps and Stunts Physical Control of the Vehicle Descending Hills ImproperlyImproper Hill Climbing Crossing Hillsides Stalling While Climbing a HillOperating in Unfamiliar Terrain Improper Tire Maintenance Operating Improperly in ReverseOperating on Slippery Terrain Operating Over Obstacles Skidding or SlidingOperating Through Water Improper Cargo Loading Operating on Frozen Bodies of WaterOperating a Damaged Vehicle Exposure to Exhaust Handling GasolineRefueling Hot Exhaust Systems Safety Labels and Locations Cargo Box Warning Maximum Weight Capacity Tire Pressure/Cargo Overload Warning RZR Cab Frame/Seat Belt Warning Shift Caution Age WarningOverturn Warning Discretionary Warning RZR Never operate 7176607 Passenger Safety Warning RZR Passenger Must Always Rear Passenger Cab Frame Warn- ing RZR Rear Passenger Grab Bar Features and Controls Component Locations Cab Frame Steering Storage Compartment Wheel Trailer Receiver Hitch Bracket Seats Rear Service PanelSeat Adjustments Seat Removal Steering Wheel Passenger Hand Hold Hood Fuel Cap Cab Nets Seat Belts Seat Belt Inspection Switches Electronic Power Steering EPSAuxiliary Outlet Ignition Switch Headlight SwitchAll Wheel Drive AWD Switch Using Low Range and High Range Gear SelectorCondition Range to Use Brake Pedal Throttle Pedal All Wheel Drive AWD System Engaging AWD Mode Button Instrument ClusterSpeedometer Indicator Lamps Lamp Indicates Condition Rider Information Center RPM Features and Controls Mode Button Display Units Standard/Metric Clock Mode Hour Meter Mode Odometer ModeTrip Meter Mode Engine Temperature Mode Programmable Service Interval Diagnostic Display Mode Engine Error Codes Operation Vehicle Break-in Period Engine and Drivetrain Break-in Brake System Break-inPVT Break-in Clutches/Belt Pre-Ride Inspection Remarks Safe Operation Practices Starting the Engine Stopping the EngineBraking Parking the Vehicle Know Your Riding Area/Tread LightlyTrail Etiquette New Operator Driving Procedures Operation Driving with Passengers Driving on Slippery Surfaces Driving Uphill Driving on a Sidehill Sidehilling Driving Downhill Driving Through Water Driving Over Obstacles Driving in Reverse Parking on an Incline Hauling Cargo Towing Loads Belt Life Emission Control Systems Maintenance Periodic Maintenance ChartSevere Use Definition Maintenance Chart Key Remarks Engine breather Hours Lubrication Recommendations Lube Method RZR Engine Oil Oil Recommendations Maintenance Oil and Filter Change Maintenance Gearcases Transfer CaseFluid Check Fluid Change Transmission Main Gearcase Transfer Case Drain Plug Main Gearcase Drain Rear Gearcase Demand Drive Unit Front Gearcase Rear Gearcase Gearcase Specification Chart Spark PlugsSpark Plug Gap/Torque Normal Plug Spark Plug Removal and ReplacementSpark Plug Condition Wet Fouled Plug Fuse Feature Supported Fuses Fuse Label Lift tabs Cover removed Cooling System OperationAdding or Changing Coolant Radiator and Cooling Fan Radiator Coolant Level Coolant Level Polaris Variable Transmission PVT System PVT Drying Filter Systems Air Filter Spark Arrestor Throttle System Throttle FreeplayThrottle Freeplay Inspection Throttle Freeplay Adjustment Throttle Body/Idle RPM Brakes Brake Fluid Steering Wheel Inspection Brake Inspection Suspension Settings RZR and RZR S Base Models Suspension Settings RZR S Premium Models and RZR Front/Rear Spring Preload Front/Rear Shock Compression Axle and Wheel Nut Torque Specifications TiresTire Tread Depth Wheel Installation Wheel Removal Headlight Lamp Replacement Lights Headlight High Beam Adjustment Vehicle Immersion Brake Lights Battery Battery Removal Battery Installation Battery Storage Battery Fluid Conventional Battery Battery Charging Conventional Battery Battery Charging Sealed Battery State Voltage Action Charge Time Cleaning and Storage Washing the VehicleWashing Tips Polishing the Vehicle Polishing Tips Chrome Wheel Care if equipped Removing Corrosion Storage Tips Fog the Engine Battery MaintenanceInspect and Lubricate Storage Area/Covers Transporting the Vehicle Removal from Storage Specifications Ranger RZR / RZR S Clutching Ranger RZR 125 Polaris Products Part Number Description Troubleshooting Drive Belt Wear/Burn Engine Doesnt Turn Over Engine Turns Over, Fails to StartEngine Backfires Engine Pings or Knocks Engine Runs Irregularly, Stalls or Misfires Engine Stops or Loses Power Declaration of Conformity Applicable European Directives Test / Evaluation Methods Warranty Limited Warranty Limitations of Warranties and Remedies HOW to Obtain Warranty Service Lubricants How to Get Service Exported Vehicles 136 A. EPA Emissions Limited Warranty 138 Maintenance LOG 140 141 Index 143 144