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Polaris PMS 419 owner manual Maintenance Chart Key

Models: PMS 419

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MAINTENANCE

Periodic Maintenance Chart

Maintenance Chart Key

XPerform these operations more often for vehicles subjected to severe use.

EEmission-related service (Failure to conduct this maintenance will not void the emissions warranty but may affect emissions.)

nHave an authorized POLARIS dealer perform these services.

WARNING! Improperly performing the procedures marked with a n could result in component failure and lead to serious injury or death. Have an authorized POLARIS dealer perform these services.

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Polaris PMS 419 owner manual Maintenance Chart Key

Contents

Ranger RZR Ranger RZR S Ranger RZR Page Page Page Welcome Page Table of Contents Introduction Introduction Vehicle Identification Numbers Safety Equipment ModificationsSafe Riding Gear HelmetGloves BootsEye Protection ClothingUsing Alcohol or Drugs Safety WarningsAccessories Operating Without InstructionSeat Belts Failure to Inspect Before OperatingProtective Apparel Cab NetsPassengers in the Cargo Box Carrying Passengers RZRCarrying Multiple Passengers RZR Operating on PavementTurning Improperly Operating on Public RoadsOperating at Excessive Speeds Jumps and StuntsImproper Hill Climbing Physical Control of the VehicleDescending Hills Improperly Operating in Unfamiliar Terrain Crossing HillsidesStalling While Climbing a Hill Operating on Slippery Terrain Improper Tire MaintenanceOperating Improperly in Reverse Operating Through Water Operating Over ObstaclesSkidding or Sliding Operating a Damaged Vehicle Improper Cargo LoadingOperating on Frozen Bodies of Water Exposure to Exhaust Handling GasolineRefueling Hot Exhaust SystemsSafety Labels and Locations Cargo Box WarningMaximum Weight Capacity Tire Pressure/Cargo Overload Warning RZRCab Frame/Seat Belt Warning Overturn Warning Shift CautionAge Warning Discretionary Warning RZR Never operate7176607 Passenger Safety Warning RZR Passenger Must AlwaysRear Passenger Cab Frame Warn- ing RZR Rear Passenger Grab BarFeatures and Controls Component LocationsCab Frame Steering Storage Compartment Wheel Trailer Receiver Hitch Bracket Seats Rear Service PanelSeat Adjustments Seat RemovalSteering Wheel Passenger Hand HoldHood Fuel Cap Cab NetsSeat Belts Seat Belt InspectionAuxiliary Outlet SwitchesElectronic Power Steering EPS All Wheel Drive AWD Switch Ignition SwitchHeadlight Switch Condition Range to Use Using Low Range and High RangeGear Selector Brake Pedal Throttle PedalAll Wheel Drive AWD System Engaging AWDSpeedometer Mode ButtonInstrument Cluster Indicator Lamps Lamp Indicates ConditionRider Information Center RPMFeatures and Controls Mode Button Display Units Standard/MetricClock Mode Hour Meter Mode Odometer ModeTrip Meter Mode Engine Temperature ModeProgrammable Service Interval Diagnostic Display ModeEngine Error Codes Operation Vehicle Break-in PeriodPVT Break-in Clutches/Belt Engine and Drivetrain Break-inBrake System Break-in Pre-Ride Inspection RemarksSafe Operation Practices Braking Starting the EngineStopping the Engine Trail Etiquette Parking the VehicleKnow Your Riding Area/Tread Lightly New Operator Driving Procedures Operation Driving with Passengers Driving on Slippery Surfaces Driving Uphill Driving on a Sidehill Sidehilling Driving DownhillDriving Through Water Driving Over Obstacles Driving in Reverse Parking on an Incline Hauling Cargo Towing Loads Belt LifeEmission Control Systems Severe Use Definition MaintenancePeriodic Maintenance Chart Maintenance Chart Key Remarks Engine breather Hours Lubrication Recommendations Lube MethodRZR Engine Oil Oil RecommendationsMaintenance Oil and Filter Change Maintenance Fluid Check GearcasesTransfer Case Fluid Change Transmission Main Gearcase Transfer Case Drain Plug Main Gearcase Drain Rear Gearcase Demand Drive Unit Front Gearcase Rear Gearcase Spark Plug Gap/Torque Gearcase Specification ChartSpark Plugs Normal Plug Spark Plug Removal and ReplacementSpark Plug Condition Wet Fouled PlugFuse Feature Supported FusesFuse Label Lift tabs Cover removed Adding or Changing Coolant Cooling SystemOperation Radiator and Cooling Fan Radiator Coolant LevelCoolant Level Polaris Variable Transmission PVT System PVT Drying Filter Systems Air FilterSpark Arrestor Throttle Freeplay Inspection Throttle SystemThrottle Freeplay Throttle Freeplay Adjustment Throttle Body/Idle RPMBrakes Brake Fluid Steering Wheel Inspection Brake InspectionSuspension Settings RZR and RZR S Base Models Suspension Settings RZR S Premium Models and RZR Front/Rear Spring PreloadFront/Rear Shock Compression Tire Tread Depth Axle and Wheel Nut Torque SpecificationsTires Wheel Installation Wheel RemovalHeadlight Lamp Replacement LightsHeadlight High Beam Adjustment Vehicle Immersion Brake LightsBattery Battery Removal Battery Installation Battery Storage Battery Fluid Conventional BatteryBattery Charging Conventional Battery Battery Charging Sealed BatteryState Voltage Action Charge Time Washing Tips Cleaning and StorageWashing the Vehicle Polishing the Vehicle Polishing TipsChrome Wheel Care if equipped Removing CorrosionStorage Tips Fog the Engine Battery MaintenanceInspect and Lubricate Storage Area/CoversTransporting the Vehicle Removal from StorageSpecifications Ranger RZR / RZR SClutching Ranger RZR 125 Polaris Products Part Number DescriptionTroubleshooting Drive Belt Wear/BurnEngine Backfires Engine Doesnt Turn OverEngine Turns Over, Fails to Start Engine Pings or Knocks Engine Runs Irregularly, Stalls or MisfiresEngine Stops or Loses Power Declaration of Conformity Applicable European Directives Test / Evaluation MethodsWarranty Limited WarrantyLimitations of Warranties and Remedies HOW to Obtain Warranty Service LubricantsHow to Get Service Exported Vehicles136 A. EPA Emissions Limited Warranty 138 Maintenance LOG 140 141 Index 143 144