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Polaris PMS 419 owner manual Clutching

Models: PMS 419

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						SPECIFICATIONS

		RANGER RZR / RZR S

Lubrication System				Wet Sump
Engine Oil				2W-50
Driving System Type				Automatic POLARIS Variable Transmission
Shift Type				Dual Range P/R/N/L/H
Gear Reduction - Low				8.71:1
Gear Reduction - Reverse				5.94:1
Gear Reduction - High				3.14:1
Drive Ratio - Front				3.82:1
Drive Ratio - Final				3.70:1
Tire Size - Front				25x8-12 (RZR)
				26x9-12 (RZR S)
Tire Size - Rear				25x10-12 (RZR)
				26x12-12 (RZR S)
Tire Pressure - Front				8 psi (55 KPa)
Tire Pressure - Rear				8 psi (55 KPa)
Brakes, Front/Rear				Foot Activated, 4-wheel hydraulic disc
Headlights				2 dual beam, 60W/55W halogen
Taillights				2 single beam, 5W
Brake Lights				2 single beam, 5W
Instrument Cluster				LCD
Auxiliary DC Outlet				12V
Clutching

	Altitude		Shift			Drive Clutch	Driven Clutch
			Weight			Spring	Spring
Meters		0-1500	23-62			Black	Black/Almond
(Feet)		(0-5000)	PN 5632337			PN 7043594	PN 7043167
		1500-3700	23-58			Black	Black/Almond
	(5000-12000)		PN 5632218			PN 7043594	PN 7043167

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Polaris PMS 419 owner manual Clutching

Contents

Ranger RZR Ranger RZR S Ranger RZR Page Page Page Welcome Page Table of Contents Introduction Introduction Vehicle Identification Numbers Equipment Modifications SafetyHelmet Safe Riding GearClothing BootsEye Protection GlovesOperating Without Instruction Safety WarningsAccessories Using Alcohol or DrugsCab Nets Failure to Inspect Before OperatingProtective Apparel Seat BeltsOperating on Pavement Carrying Passengers RZRCarrying Multiple Passengers RZR Passengers in the Cargo BoxJumps and Stunts Operating on Public RoadsOperating at Excessive Speeds Turning ImproperlyDescending Hills Improperly Physical Control of the VehicleImproper Hill Climbing Stalling While Climbing a Hill Crossing HillsidesOperating in Unfamiliar Terrain Operating Improperly in Reverse Improper Tire MaintenanceOperating on Slippery Terrain Skidding or Sliding Operating Over ObstaclesOperating Through Water Operating on Frozen Bodies of Water Improper Cargo LoadingOperating a Damaged Vehicle Hot Exhaust Systems Handling GasolineRefueling Exposure to ExhaustCargo Box Warning Safety Labels and LocationsTire Pressure/Cargo Overload Warning RZR Maximum Weight CapacityCab Frame/Seat Belt Warning Age Warning Shift CautionOverturn Warning Never operate Discretionary Warning RZR7176607 Passenger Must Always Passenger Safety Warning RZRRear Passenger Grab Bar Rear Passenger Cab Frame Warn- ing RZRComponent Locations Features and ControlsCab Frame Steering Storage Compartment Wheel Trailer Receiver Hitch Bracket Seat Removal Rear Service PanelSeat Adjustments SeatsPassenger Hand Hold Steering WheelHood Cab Nets Fuel CapSeat Belt Inspection Seat BeltsElectronic Power Steering EPS SwitchesAuxiliary Outlet Headlight Switch Ignition SwitchAll Wheel Drive AWD Switch Gear Selector Using Low Range and High RangeCondition Range to Use Throttle Pedal Brake PedalEngaging AWD All Wheel Drive AWD SystemInstrument Cluster Mode ButtonSpeedometer Lamp Indicates Condition Indicator LampsRPM Rider Information CenterFeatures and Controls Display Units Standard/Metric Mode ButtonClock Mode Engine Temperature Mode Odometer ModeTrip Meter Mode Hour Meter ModeDiagnostic Display Mode Programmable Service IntervalEngine Error Codes Vehicle Break-in Period OperationBrake System Break-in Engine and Drivetrain Break-inPVT Break-in Clutches/Belt Remarks Pre-Ride InspectionSafe Operation Practices Stopping the Engine Starting the EngineBraking Know Your Riding Area/Tread Lightly Parking the VehicleTrail Etiquette New Operator Driving Procedures Operation Driving with Passengers Driving on Slippery Surfaces Driving Uphill Driving Downhill Driving on a Sidehill SidehillingDriving Through Water Driving Over Obstacles Driving in Reverse Parking on an Incline Hauling Cargo Belt Life Towing LoadsEmission Control Systems Periodic Maintenance Chart MaintenanceSevere Use Definition Maintenance Chart Key Remarks Engine breather Hours Lube Method Lubrication RecommendationsRZR Oil Recommendations Engine OilMaintenance Oil and Filter Change Maintenance Transfer Case GearcasesFluid Check Fluid Change Transmission Main Gearcase Transfer Case Drain Plug Main Gearcase Drain Rear Gearcase Demand Drive Unit Front Gearcase Rear Gearcase Spark Plugs Gearcase Specification ChartSpark Plug Gap/Torque Wet Fouled Plug Spark Plug Removal and ReplacementSpark Plug Condition Normal PlugFuses Fuse Feature SupportedFuse Label Lift tabs Cover removed Operation Cooling SystemAdding or Changing Coolant Radiator Coolant Level Radiator and Cooling FanCoolant Level Polaris Variable Transmission PVT System PVT Drying Air Filter Filter SystemsSpark Arrestor Throttle Freeplay Throttle SystemThrottle Freeplay Inspection Throttle Body/Idle RPM Throttle Freeplay AdjustmentBrakes Brake Fluid Brake Inspection Steering Wheel InspectionSuspension Settings RZR and RZR S Base Models Front/Rear Spring Preload Suspension Settings RZR S Premium Models and RZRFront/Rear Shock Compression Tires Axle and Wheel Nut Torque SpecificationsTire Tread Depth Wheel Removal Wheel InstallationLights Headlight Lamp ReplacementHeadlight High Beam Adjustment Brake Lights Vehicle ImmersionBattery Battery Removal Battery Installation Battery Fluid Conventional Battery Battery StorageBattery Charging Sealed Battery Battery Charging Conventional BatteryState Voltage Action Charge Time Washing the Vehicle Cleaning and StorageWashing Tips Polishing Tips Polishing the VehicleRemoving Corrosion Chrome Wheel Care if equippedStorage Tips Storage Area/Covers Battery MaintenanceInspect and Lubricate Fog the EngineRemoval from Storage Transporting the VehicleRanger RZR / RZR S SpecificationsClutching Ranger RZR 125 Part Number Description Polaris ProductsDrive Belt Wear/Burn TroubleshootingEngine Turns Over, Fails to Start Engine Doesnt Turn OverEngine Backfires Engine Runs Irregularly, Stalls or Misfires Engine Pings or KnocksEngine Stops or Loses Power Applicable European Directives Test / Evaluation Methods Declaration of ConformityLimited Warranty WarrantyLimitations of Warranties and Remedies Lubricants HOW to Obtain Warranty ServiceExported Vehicles How to Get Service136 A. EPA Emissions Limited Warranty 138 Maintenance LOG 140 141 Index 143 144