MAINTENANCE

Periodic Maintenance Chart

 

 

 

 

 

 

Item

Maintenance Interval

Remarks

 

 

(whichever comes first)

 

 

 

Hours

Calendar

Miles

 

 

 

 

 

(Km)

 

X

Radiator

100 H

12 M

1000 (1600)

Inspect; clean external

 

(if equipped)

 

 

 

surfaces

X

Cooling Hoses

100 H

12 M

1000 (1600)

Inspect for leaks

 

 

 

 

 

 

X

Engine mounts

100 H

12 M

1000 (1600)

Inspect

 

 

 

 

 

 

 

Exhaust muffler/pipe

100 H

12 M

1000 (1600)

Inspect

 

 

 

 

 

 

n

Ignition timing

100 H

12 M

1000 (1600)

Inspect

 

 

 

 

 

 

X

Wiring

100 H

12 M

1000 (1600)

Inspect for wear, routing,

 

 

 

 

 

security; apply dielectric grease

 

 

 

 

 

to connectors

 

 

 

 

 

subjected to water, mud, etc.

n

Clutches (drive and

100 H

12 M

1000 (1600)

Inspect; clean; replace worn

 

driven)

 

 

 

parts

 

Drive belt

100 H

12 M

1000 (1600)

Inspect; replace as needed

n

Front wheel

100 H

12 M

1000 (1600)

Inspect; replace as needed

 

bearings

 

 

 

 

n

Brake fluid

200 H

24 M

2000 (3200)

Change every two years

 

 

 

 

 

 

 

Spark arrestor

300 H

36 M

3000 (4800)

Clean out

 

 

 

 

 

 

 

Idle speed

 

-

 

Adjust as needed

 

 

 

 

 

 

n

Toe adjustment

 

-

 

Inspect periodically; adjust

 

 

 

 

 

when parts are replaced

 

Headlight aim

 

-

 

Adjust as needed

 

 

 

 

 

 

XPerform these procedures more often for vehicles subjected to severe use. E Emission-Related Service

n Have an authorized POLARIS dealer perform these services

73

Page 77
Image 77
Polaris PMS 419 owner manual Hours