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Polaris PMS 419 owner manual Steering Wheel Inspection, Brake Inspection

Models: PMS 419

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Brakes

Brake Inspection

1.Check the brake system for fluid leaks.

2.Check the brake pedal for excessive travel or a spongy feel.

3.Check the friction pads for wear, damage and looseness.

4.Inspect the brake pad wear surface for excessive wear.

5.Change pads when worn to 3/64" (1 mm).

MAINTENANCE

3/64" (1mm)

Steering Wheel Inspection

Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 69.

1.Position the vehicle on level ground.

2.Lightly turn the steering wheel left and right.

3.There should be 0.8"-1.0" (20-25 mm) of freeplay.

4.If there is excessive freeplay or strange noises, or the steering feels rough or “catchy,” have the steering system inspected by an autho- rized POLARIS dealer.

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Polaris PMS 419 owner manual Steering Wheel Inspection, Brake Inspection

Contents

Ranger RZR Ranger RZR S Ranger RZR Page Page Page Welcome Page Table of Contents Introduction Introduction Vehicle Identification Numbers Equipment Modifications SafetyHelmet Safe Riding GearEye Protection BootsGloves ClothingAccessories Safety WarningsUsing Alcohol or Drugs Operating Without InstructionProtective Apparel Failure to Inspect Before OperatingSeat Belts Cab NetsCarrying Multiple Passengers RZR Carrying Passengers RZRPassengers in the Cargo Box Operating on PavementOperating at Excessive Speeds Operating on Public RoadsTurning Improperly Jumps and StuntsPhysical Control of the Vehicle Descending Hills ImproperlyImproper Hill Climbing Crossing Hillsides Stalling While Climbing a HillOperating in Unfamiliar Terrain Improper Tire Maintenance Operating Improperly in ReverseOperating on Slippery Terrain Operating Over Obstacles Skidding or SlidingOperating Through Water Improper Cargo Loading Operating on Frozen Bodies of WaterOperating a Damaged Vehicle Refueling Handling GasolineExposure to Exhaust Hot Exhaust SystemsCargo Box Warning Safety Labels and LocationsTire Pressure/Cargo Overload Warning RZR Maximum Weight CapacityCab Frame/Seat Belt Warning Shift Caution Age WarningOverturn Warning Never operate Discretionary Warning RZR7176607 Passenger Must Always Passenger Safety Warning RZRRear Passenger Grab Bar Rear Passenger Cab Frame Warn- ing RZRComponent Locations Features and ControlsCab Frame Steering Storage Compartment Wheel Trailer Receiver Hitch Bracket Seat Adjustments Rear Service PanelSeats Seat RemovalPassenger Hand Hold Steering WheelHood Cab Nets Fuel CapSeat Belt Inspection Seat BeltsSwitches Electronic Power Steering EPSAuxiliary Outlet Ignition Switch Headlight SwitchAll Wheel Drive AWD Switch Using Low Range and High Range Gear SelectorCondition Range to Use Throttle Pedal Brake PedalEngaging AWD All Wheel Drive AWD SystemMode Button Instrument ClusterSpeedometer Lamp Indicates Condition Indicator LampsRPM Rider Information CenterFeatures and Controls Display Units Standard/Metric Mode ButtonClock Mode Trip Meter Mode Odometer ModeHour Meter Mode Engine Temperature ModeDiagnostic Display Mode Programmable Service IntervalEngine Error Codes Vehicle Break-in Period OperationEngine and Drivetrain Break-in Brake System Break-inPVT Break-in Clutches/Belt Remarks Pre-Ride InspectionSafe Operation Practices Starting the Engine Stopping the EngineBraking Parking the Vehicle Know Your Riding Area/Tread LightlyTrail Etiquette New Operator Driving Procedures Operation Driving with Passengers Driving on Slippery Surfaces Driving Uphill Driving Downhill Driving on a Sidehill SidehillingDriving Through Water Driving Over Obstacles Driving in Reverse Parking on an Incline Hauling Cargo Belt Life Towing LoadsEmission Control Systems Maintenance Periodic Maintenance ChartSevere Use Definition Maintenance Chart Key Remarks Engine breather Hours Lube Method Lubrication RecommendationsRZR Oil Recommendations Engine OilMaintenance Oil and Filter Change Maintenance Gearcases Transfer CaseFluid Check Fluid Change Transmission Main Gearcase Transfer Case Drain Plug Main Gearcase Drain Rear Gearcase Demand Drive Unit Front Gearcase Rear Gearcase Gearcase Specification Chart Spark PlugsSpark Plug Gap/Torque Spark Plug Condition Spark Plug Removal and ReplacementNormal Plug Wet Fouled PlugFuses Fuse Feature SupportedFuse Label Lift tabs Cover removed Cooling System OperationAdding or Changing Coolant Radiator Coolant Level Radiator and Cooling FanCoolant Level Polaris Variable Transmission PVT System PVT Drying Air Filter Filter SystemsSpark Arrestor Throttle System Throttle FreeplayThrottle Freeplay Inspection Throttle Body/Idle RPM Throttle Freeplay AdjustmentBrakes Brake Fluid Brake Inspection Steering Wheel InspectionSuspension Settings RZR and RZR S Base Models Front/Rear Spring Preload Suspension Settings RZR S Premium Models and RZRFront/Rear Shock Compression Axle and Wheel Nut Torque Specifications TiresTire Tread Depth Wheel Removal Wheel InstallationLights Headlight Lamp ReplacementHeadlight High Beam Adjustment Brake Lights Vehicle ImmersionBattery Battery Removal Battery Installation Battery Fluid Conventional Battery Battery StorageBattery Charging Sealed Battery Battery Charging Conventional BatteryState Voltage Action Charge Time Cleaning and Storage Washing the VehicleWashing Tips Polishing Tips Polishing the VehicleRemoving Corrosion Chrome Wheel Care if equippedStorage Tips Inspect and Lubricate Battery MaintenanceFog the Engine Storage Area/CoversRemoval from Storage Transporting the VehicleRanger RZR / RZR S SpecificationsClutching Ranger RZR 125 Part Number Description Polaris ProductsDrive Belt Wear/Burn TroubleshootingEngine Doesnt Turn Over Engine Turns Over, Fails to StartEngine Backfires Engine Runs Irregularly, Stalls or Misfires Engine Pings or KnocksEngine Stops or Loses Power Applicable European Directives Test / Evaluation Methods Declaration of ConformityLimited Warranty WarrantyLimitations of Warranties and Remedies Lubricants HOW to Obtain Warranty ServiceExported Vehicles How to Get Service136 A. EPA Emissions Limited Warranty 138 Maintenance LOG 140 141 Index 143 144