Introduction | Polaris PMS 419 guide

INTRODUCTION

WARNING

Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your POLARIS vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than cars, trucks or other off-road vehicles. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.

•Read this owner’s manual. Understand all safety warnings, precautions and operating procedures before operating the vehicle. Keep this manual with the vehicle.

•Complete the New Operator Driving Procedures outlined on pages 56-57. Never allow a guest to operate this vehicle until the guest has completed the New Operator Driving Procedures.

•This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under 16 years of age or anyone without a valid driver’s license.

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Polaris PMS 419 owner manual Introduction

Contents

Ranger RZR Ranger RZR S Ranger RZR Page Page Page Welcome Page Table of Contents Introduction Introduction Vehicle Identification Numbers Equipment Modifications Safety Helmet Safe Riding Gear Eye Protection BootsGloves Clothing Accessories Safety WarningsUsing Alcohol or Drugs Operating Without Instruction Protective Apparel Failure to Inspect Before OperatingSeat Belts Cab Nets Carrying Multiple Passengers RZR Carrying Passengers RZRPassengers in the Cargo Box Operating on Pavement Operating at Excessive Speeds Operating on Public RoadsTurning Improperly Jumps and Stunts Physical Control of the Vehicle Descending Hills ImproperlyImproper Hill Climbing Crossing Hillsides Stalling While Climbing a HillOperating in Unfamiliar Terrain Improper Tire Maintenance Operating Improperly in ReverseOperating on Slippery Terrain Operating Over Obstacles Skidding or SlidingOperating Through Water Improper Cargo Loading Operating on Frozen Bodies of WaterOperating a Damaged Vehicle Refueling Handling GasolineExposure to Exhaust Hot Exhaust Systems Cargo Box Warning Safety Labels and Locations Tire Pressure/Cargo Overload Warning RZR Maximum Weight Capacity Cab Frame/Seat Belt Warning Shift Caution Age WarningOverturn Warning Never operate Discretionary Warning RZR 7176607 Passenger Must Always Passenger Safety Warning RZR Rear Passenger Grab Bar Rear Passenger Cab Frame Warn- ing RZR Component Locations Features and Controls Cab Frame Steering Storage Compartment Wheel Trailer Receiver Hitch Bracket Seat Adjustments Rear Service PanelSeats Seat Removal Passenger Hand Hold Steering Wheel Hood Cab Nets Fuel Cap Seat Belt Inspection Seat Belts Switches Electronic Power Steering EPSAuxiliary Outlet Ignition Switch Headlight SwitchAll Wheel Drive AWD Switch Using Low Range and High Range Gear SelectorCondition Range to Use Throttle Pedal Brake Pedal Engaging AWD All Wheel Drive AWD System Mode Button Instrument ClusterSpeedometer Lamp Indicates Condition Indicator Lamps RPM Rider Information Center Features and Controls Display Units Standard/Metric Mode Button Clock Mode Trip Meter Mode Odometer ModeHour Meter Mode Engine Temperature Mode Diagnostic Display Mode Programmable Service Interval Engine Error Codes Vehicle Break-in Period Operation Engine and Drivetrain Break-in Brake System Break-inPVT Break-in Clutches/Belt Remarks Pre-Ride Inspection Safe Operation Practices Starting the Engine Stopping the EngineBraking Parking the Vehicle Know Your Riding Area/Tread LightlyTrail Etiquette New Operator Driving Procedures Operation Driving with Passengers Driving on Slippery Surfaces Driving Uphill Driving Downhill Driving on a Sidehill Sidehilling Driving Through Water Driving Over Obstacles Driving in Reverse Parking on an Incline Hauling Cargo Belt Life Towing Loads Emission Control Systems Maintenance Periodic Maintenance ChartSevere Use Definition Maintenance Chart Key Remarks Engine breather Hours Lube Method Lubrication Recommendations RZR Oil Recommendations Engine Oil Maintenance Oil and Filter Change Maintenance Gearcases Transfer CaseFluid Check Fluid Change Transmission Main Gearcase Transfer Case Drain Plug Main Gearcase Drain Rear Gearcase Demand Drive Unit Front Gearcase Rear Gearcase Gearcase Specification Chart Spark PlugsSpark Plug Gap/Torque Spark Plug Condition Spark Plug Removal and ReplacementNormal Plug Wet Fouled Plug Fuses Fuse Feature Supported Fuse Label Lift tabs Cover removed Cooling System OperationAdding or Changing Coolant Radiator Coolant Level Radiator and Cooling Fan Coolant Level Polaris Variable Transmission PVT System PVT Drying Air Filter Filter Systems Spark Arrestor Throttle System Throttle FreeplayThrottle Freeplay Inspection Throttle Body/Idle RPM Throttle Freeplay Adjustment Brakes Brake Fluid Brake Inspection Steering Wheel Inspection Suspension Settings RZR and RZR S Base Models Front/Rear Spring Preload Suspension Settings RZR S Premium Models and RZR Front/Rear Shock Compression Axle and Wheel Nut Torque Specifications TiresTire Tread Depth Wheel Removal Wheel Installation Lights Headlight Lamp Replacement Headlight High Beam Adjustment Brake Lights Vehicle Immersion Battery Battery Removal Battery Installation Battery Fluid Conventional Battery Battery Storage Battery Charging Sealed Battery Battery Charging Conventional Battery State Voltage Action Charge Time Cleaning and Storage Washing the VehicleWashing Tips Polishing Tips Polishing the Vehicle Removing Corrosion Chrome Wheel Care if equipped Storage Tips Inspect and Lubricate Battery MaintenanceFog the Engine Storage Area/Covers Removal from Storage Transporting the Vehicle Ranger RZR / RZR S Specifications Clutching Ranger RZR 125 Part Number Description Polaris Products Drive Belt Wear/Burn Troubleshooting Engine Doesnt Turn Over Engine Turns Over, Fails to StartEngine Backfires Engine Runs Irregularly, Stalls or Misfires Engine Pings or Knocks Engine Stops or Loses Power Applicable European Directives Test / Evaluation Methods Declaration of Conformity Limited Warranty Warranty Limitations of Warranties and Remedies Lubricants HOW to Obtain Warranty Service Exported Vehicles How to Get Service 136 A. EPA Emissions Limited Warranty 138 Maintenance LOG 140 141 Index 143 144