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PMS 419 owner manual
1
1
148
148
Download
148 pages, 3.47 Mb
PMS 419
Owner's Manual
for Maintenance and Safety
RANGER
RZR
RANGER
RZR S
RANGER
RZR 4
Contents
Main
Page
Page
Page
WELCOME
Page
TABLE OF CONTENTS
Page
Page
Vehicle Identification Numbers
Equipment Modifications
Safe Riding Gear
E
Safe Riding Gear
Operating Without Instruction
Age Restrictions
Accessories
Using Alcohol or Drugs
Failure to Inspect Before Operating
Protective Apparel
Seat Belts
Cab Nets
Carrying Passengers (RZR 4)
Carrying Multiple Passengers (RZR)
Passengers in the Cargo Box
Operating on Pavement
Operating on Public Roads
Operating at Excessive Speeds
Turning Improperly
Jumps and Stunts
14
Physical Control of the Vehicle
+15
Descending Hills Improperly
Improper Hill Climbing
+15
Crossing Hillsides
Stalling While Climbing a Hill
Operating in Unfamiliar Terrain
Operating Improperly in Reverse
Improper Tire Maintenance
Operating on Slippery Terrain
Operating Over Obstacles
Skidding or Sliding
Operating Through Water
Improper Cargo Loading
Operating on Frozen Bodies of Water
Operating a Damaged Vehicle
19
Handling Gasoline
Refueling
Exposure to Exhaust
Hot Exhaust Systems
Unauthorized Use of the Vehicle
Cargo Box Warning
Tire Pressure/Cargo Overload Warning (RZR)
Tire Pressure/Cargo Overload Warning (RZR 4)
Cab Frame/Seat Belt Warning
Shift Caution
Age Warning
Overturn Warning
24
Discretionary Warning (RZR)
Discretionary Warni ng
Discretionary Warning (RZR 4)
26
Passenger Safety Warning (RZR)
Passenger Safety Warn- ing
27
Passenger Safety Warning (RZR 4)
Rear Passenger Cab Frame Warn- ing (RZR 4)
Rear Passenger Grab Bar Warning (RZR 4)
Passenger Grab Bar Warni ng
Passenger Cab Frame Warning (both sides)
Page
Component Locations
Page
Rear Service Panel
Seats
Seat Adjustments
Seat Removal
Steering Wheel
Passenger Hand Hold
Hood
Fuel Cap
Cab Nets
Seat Belts
Seat Belt Inspection
Switches
Auxiliary Outlet
Electronic Power Steering (EPS)
Switches
Ignition Switch
Headlight Switch
All Wheel Drive (AWD) Switch
Gear Selector
Using Low Range and High Range
Brake Pedal
Throttle Pedal
All Wheel Drive (AWD) System
Engaging AWD
Speedometer
Mode Button
Indicator Lamps
RPM
Trip 1
km mi
EF
88
: 88
Page
Page
Page
Page
Page
Page
Page
Vehicle Break-in Period
Engine and Drivetrain Break-in
Brake System Break-in
PVT Break-in (Clutches/Belt)
Pre-Ride Inspection
Safe Operation Practices
Starting the Engine
Stopping the Engine
Braking
Parking the Vehicle
Know Your Riding Area/Tread Lightly
Trail Etiquette
New Operator Driving Procedures
New Operator Driving Procedures
Driving with Passengers
Driving on Slippery Surfaces
Driving Uphill
Driving on a Sidehill (Sidehilling)
Driving Downhill
Driving Through Water
Driving Over Obstacles
Page
Parking on an Incline
Page
Hauling Cargo
Towing Loads
EMISSION CONTROL SYSTEMS
Noise Emission Control System
Operation on Public Lands in the U.S.A.
Crankcase Emission Control System
Exhaust Emission Control System
Severe Use Definition
Maintenance Chart Key
Perform all services at whichever maintenance interval is reached first.
Page
Page
74
Lubrication Recommendations
Item Lube Method
Prop Shaft Grease Fitting
Lubrication Recommendations
Oil Recommendations
Oil Check
{
Page
Oil and Filter Change
Page
Transfer Case
Page
Transmission (Main Gearcase)
Demand Drive Unit (Front Gearcase)
Rear Gearcase
Gearcase Specification Chart
Spark Plugs
Spark Plug Gap/Torque
Spark Plugs
Spark Plug Removal and Replacement
Spark Plug Condition
Page
Fuses
Operation
Adding or Changing Coolant
Radiator and Cooling Fan
Radiator Coolant Level
Coolant Level
Page
POLARIS Variable Transmission (PVT) System
PVT Drying
Filter Systems
Air Filter
Spark Arrestor
Throttle System
Throttle Freeplay
Throttle Freeplay Inspection
Throttle System
Throttle Body/Idle RPM
Throttle Freeplay Adjustment
Page
Brake Fluid
Brake Inspection
Steering Wheel Inspection
(RZR and RZR S Base Models)
(RZR S Premium Models and RZR 4)
Front/Rear Spring Preload
(RZR S Premium Models and RZR 4)
Front/Rear Shock Compression
Tires
Tire Tread Depth
Axle and Wheel Nut Torque Specifications
Tires
Wheel Removal
Wheel Installation
Headlight Lamp Replacement
Headlight High Beam Adjustment
Brake Lights
Vehicle Immersion
Page
Battery Removal
Battery Installation
Battery Storage
Battery Fluid (Conventional Battery)
Battery Charging (Conventional Battery)
Battery Charging (Sealed Battery)
115
Battery Charging (Sealed Battery)
Always verify battery condition before and 1-2 hours after the end of charging.
State of Charge Voltage Action Charge Time
Page
Washing the Vehicle
Polishing the Vehicle
Chrome Wheel Care (if equipped)
Page
Storage Tips
Removal from Storage
Transporting the Vehicle
RANGER RZR / RZR S
Clutching
RANGER RZR / RZR S
RANGER RZR 4
Clutching
RANGER RZR 4
126
POLARIS PRODUCTS
Part Number Description
Drive Belt Wear/Burn
Engine Doesn't Turn Over Engine Turns Over, Fails to Start
Engine Backfires
Engine Pings or Knocks Engine Runs Irregularly, Stalls or Misfires
Engine Stops or Loses Power
DECLARATION OF CONFORMITY
PRODUCT IDENTIFICATION
LIMITED WARRANTY
REGISTRATION
WARRANTY COVERAGE AND EXCLUSIONS: LIMITATIONS OF WARRANTIES AND REMEDIES
LIMITATIONS OF WARRANTIES AND REMEDIES
HOW TO OBTAIN WARRANTY SERVICE
Lubricants
SPARK ARRESTOR
Exported Vehicles
How to Get Service
Notice
Page
U.S.A. EPA Emissions Limited Warranty
Page
Page
Page
142
A
B
C
D
143
F
G
H
I
144
P
R
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