Ranger RZR Ranger RZR S Ranger RZR | Polaris PMS 419 instruction

PMS 419

RANGER RZR RANGER RZR S RANGER RZR 4

Owner's Manual

for Maintenance and Safety

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Polaris PMS 419 owner manual Ranger RZR Ranger RZR S Ranger RZR

Contents

Ranger RZR Ranger RZR S Ranger RZR Page Page Page Welcome Page Table of Contents Introduction Introduction Vehicle Identification Numbers Equipment Modifications Safety Helmet Safe Riding Gear Eye Protection BootsGloves Clothing Accessories Safety WarningsUsing Alcohol or Drugs Operating Without Instruction Protective Apparel Failure to Inspect Before OperatingSeat Belts Cab Nets Carrying Multiple Passengers RZR Carrying Passengers RZRPassengers in the Cargo Box Operating on Pavement Operating at Excessive Speeds Operating on Public RoadsTurning Improperly Jumps and Stunts Descending Hills Improperly Physical Control of the VehicleImproper Hill Climbing Stalling While Climbing a Hill Crossing HillsidesOperating in Unfamiliar Terrain Operating Improperly in Reverse Improper Tire MaintenanceOperating on Slippery Terrain Skidding or Sliding Operating Over ObstaclesOperating Through Water Operating on Frozen Bodies of Water Improper Cargo LoadingOperating a Damaged Vehicle Refueling Handling GasolineExposure to Exhaust Hot Exhaust Systems Cargo Box Warning Safety Labels and Locations Tire Pressure/Cargo Overload Warning RZR Maximum Weight Capacity Cab Frame/Seat Belt Warning Age Warning Shift CautionOverturn Warning Never operate Discretionary Warning RZR 7176607 Passenger Must Always Passenger Safety Warning RZR Rear Passenger Grab Bar Rear Passenger Cab Frame Warn- ing RZR Component Locations Features and Controls Cab Frame Steering Storage Compartment Wheel Trailer Receiver Hitch Bracket Seat Adjustments Rear Service PanelSeats Seat Removal Passenger Hand Hold Steering Wheel Hood Cab Nets Fuel Cap Seat Belt Inspection Seat Belts Electronic Power Steering EPS SwitchesAuxiliary Outlet Headlight Switch Ignition SwitchAll Wheel Drive AWD Switch Gear Selector Using Low Range and High RangeCondition Range to Use Throttle Pedal Brake Pedal Engaging AWD All Wheel Drive AWD System Instrument Cluster Mode ButtonSpeedometer Lamp Indicates Condition Indicator Lamps RPM Rider Information Center Features and Controls Display Units Standard/Metric Mode Button Clock Mode Trip Meter Mode Odometer ModeHour Meter Mode Engine Temperature Mode Diagnostic Display Mode Programmable Service Interval Engine Error Codes Vehicle Break-in Period Operation Brake System Break-in Engine and Drivetrain Break-inPVT Break-in Clutches/Belt Remarks Pre-Ride Inspection Safe Operation Practices Stopping the Engine Starting the EngineBraking Know Your Riding Area/Tread Lightly Parking the VehicleTrail Etiquette New Operator Driving Procedures Operation Driving with Passengers Driving on Slippery Surfaces Driving Uphill Driving Downhill Driving on a Sidehill Sidehilling Driving Through Water Driving Over Obstacles Driving in Reverse Parking on an Incline Hauling Cargo Belt Life Towing Loads Emission Control Systems Periodic Maintenance Chart MaintenanceSevere Use Definition Maintenance Chart Key Remarks Engine breather Hours Lube Method Lubrication Recommendations RZR Oil Recommendations Engine Oil Maintenance Oil and Filter Change Maintenance Transfer Case GearcasesFluid Check Fluid Change Transmission Main Gearcase Transfer Case Drain Plug Main Gearcase Drain Rear Gearcase Demand Drive Unit Front Gearcase Rear Gearcase Spark Plugs Gearcase Specification ChartSpark Plug Gap/Torque Spark Plug Condition Spark Plug Removal and ReplacementNormal Plug Wet Fouled Plug Fuses Fuse Feature Supported Fuse Label Lift tabs Cover removed Operation Cooling SystemAdding or Changing Coolant Radiator Coolant Level Radiator and Cooling Fan Coolant Level Polaris Variable Transmission PVT System PVT Drying Air Filter Filter Systems Spark Arrestor Throttle Freeplay Throttle SystemThrottle Freeplay Inspection Throttle Body/Idle RPM Throttle Freeplay Adjustment Brakes Brake Fluid Brake Inspection Steering Wheel Inspection Suspension Settings RZR and RZR S Base Models Front/Rear Spring Preload Suspension Settings RZR S Premium Models and RZR Front/Rear Shock Compression Tires Axle and Wheel Nut Torque SpecificationsTire Tread Depth Wheel Removal Wheel Installation Lights Headlight Lamp Replacement Headlight High Beam Adjustment Brake Lights Vehicle Immersion Battery Battery Removal Battery Installation Battery Fluid Conventional Battery Battery Storage Battery Charging Sealed Battery Battery Charging Conventional Battery State Voltage Action Charge Time Washing the Vehicle Cleaning and StorageWashing Tips Polishing Tips Polishing the Vehicle Removing Corrosion Chrome Wheel Care if equipped Storage Tips Inspect and Lubricate Battery MaintenanceFog the Engine Storage Area/Covers Removal from Storage Transporting the Vehicle Ranger RZR / RZR S Specifications Clutching Ranger RZR 125 Part Number Description Polaris Products Drive Belt Wear/Burn Troubleshooting Engine Turns Over, Fails to Start Engine Doesnt Turn OverEngine Backfires Engine Runs Irregularly, Stalls or Misfires Engine Pings or Knocks Engine Stops or Loses Power Applicable European Directives Test / Evaluation Methods Declaration of Conformity Limited Warranty Warranty Limitations of Warranties and Remedies Lubricants HOW to Obtain Warranty Service Exported Vehicles How to Get Service 136 A. EPA Emissions Limited Warranty 138 Maintenance LOG 140 141 Index 143 144