Polaris PMS 419 owner manual Spark Plugs, Gearcase Specification Chart, Spark Plug Gap/Torque

MAINTENANCE

Gearcases

Gearcase Specification Chart

Use of other fluids may result in improper operation of components. See page 126 for the part numbers of POLARIS products.

Gearcase	Lubricant	Capacity	Fill Plug	Drain Plug/
			Torque	Level Check
				Plug Torque
Transmission	Premium AGL	24 oz.	40-50 ft. lbs.	30-45 in. lbs.
(Main Gearcase)	Synthetic	(710 ml)	(54-68 Nm)	(3-5 Nm)
	Gearcase Fluid
Transmission	Premium AGL	14 oz.	40-50 ft. lbs.	30-45 in. lbs.
(Transfer Case)	Synthetic	(414 ml)	(54-68 Nm)	(3-5 Nm)
	Gearcase Fluid
Demand Drive Unit	Demand Drive	6.75 oz.	8-10 ft. lbs.	11 ft. lbs.
(Front Gearcase)	Plus Fluid	(200 ml)	(11-13.6 Nm)	(15 Nm)
Rear Gearcase	Premium ATV	26 oz.	40-50 ft. lbs.	30-45 in. lbs.
	Angle Drive Fluid	(769 ml)	(54-68 Nm)	(3-5 Nm)

Spark Plugs

Spark Plug Gap/Torque

Electrode Gap	New Plug Torque	Used Plug Torque
.035" (.9 mm)	18 ft. lbs.	18 ft. lbs.
	(24 Nm)	(24 Nm)

NOTICE: Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs. Refer to the specifications section beginning on page 122.

Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds. Immediately check the spark plug for correct color. See page 87.

CAUTION! A hot exhaust system and engine can cause burns. Wear protective gloves when removing a spark plug for inspection.

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