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Powermatic 54A, 54HH Troubleshooting Mechanical and Electrical Problems , Optional Accessories , Replacement Parts

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Troubleshooting Mechanical and Electrical Problems

Trouble Probable Cause Remedy

Machine will not

start/restart or

repeatedly trips

circuit breaker or

blows fuses.

No incoming power. Verify unit is connected to power, on-button is

pushed in completely, and stop-button is

disengaged.

Building circuit breaker trips

or fuse blows.

Verify that jointer is on a circuit of correct size.

If circuit size is correct, there is probably a

loose electrical lead. Check amp setting on

motor starter.

Switch or motor failure (how

to distinguish).

If you have access to a voltmeter, you can

separate a switch failure from a motor failure

by first, verifying incoming voltage at

110/220+/-10% and second, checking the

voltage between switch and motor at

110/220+/-10%. If incoming voltage is

incorrect, you have a power supply problem. If

voltage between switch and motor is incorrect,

you have a switch problem. If voltage between

switch and motor is correct, you have a motor

problem.

Motor overheated. Clean motor of dust or debris to allow proper

air circulation. Allow motor to cool down

before restarting.

Motor failure.

If electric motor is suspect, you have two

options: Have a qualified electrician test the

motor for function or remove the mot or and

take it to a qualified electric motor repair shop

and have it tested.

Unit incorrectly wired.

Double check to confirm all electrical

connections are correct. Refer to the Wiring

Diagram section to make any needed

corrections.

On/off switch failure.

If the on/off switch is suspect, you have two

options: Have a qualified electrician test the

switch for function, or purchase a new on/off

switch and establish if that was the problem

on change out.

Optional Accessories

2004017 ...........Dust Collector Adaptor

2042374 ...........Mobile Base

708801DX ........Knives (set of 3)

1791212 ...........Knife Inserts (set of 10)

6285991 ...........Tool Kit

Replacement Parts

To order parts or reach our service department,

call 1-800-274-6848, Monday through Friday

(see our website for business hours;

www.powermatic.com). Having the Model

Number and Serial Number of your machine

available when you call will allow us to serve you

quickly and accurately.

Contents

Main Operating Instructions and Parts Manual This .pdf document is bookmarked 6-inch Woodworking Jointer Models 54A and 54HH Warranty and Service Table of Contents Page Page Page Introduction Specifications Unpacking Shipping Contents Assembly Unpacking and Cleanup Installing Bed to Stand Installing Fence to Bed Installing the Drive Belt Installing the Pulley Cover Installing Cutterhead Guard Installing Access Door and Dust Chute Electrical Grounding Instructions 115 Volt Operation 230 Volt Operation Extension Cords Adjustments Fence Movement Fence Stop Adjustments 90 Stop Adjustment 45 Forward Stop Adjustment 45 Fence Backward Stop Adjustment Infeed Table Height Adjustment Infeed Table Travel Limiter Table Gib Adjustment Outfeed Table Height Adjustment Setting Cutterhead Knives (Model 54A only) Page Replacing Knives (Model 54A only) Setting Knives for Rabbeting and Nicks (Model 54A only) Replacing or Rotating Knife Inserts (Model 54HH only) Determining Correct Table Height Operating Controls Operation Basic Operations Hand Placement Direction of Grain Surfacing Jointing Beveling Skewing (Shear Cutting) Rabbet Cuts (Straight Kni fe only) Push Blocks Maintenance Blade Care Lubrication Cutterhead Removal Troubleshooting Operating Problems Troubleshooting Mechanical and Electrical Problems Optional Accessories Replacement Parts Stand Parts List (All Models) Page Page Bed Parts List (All Models) Fence Parts List and Assembly (All Models) Cutterhead Parts and Assembly (model 54A only) Cutterhead Parts and Assembly (model 54HH only) Wiring Diagrams Wiring Diagram Serial # 05060540312 and lower Serial # 05060540312 and lower ELECTRICAL SCHEMATIC - 115V ELECTRICAL SCHEMATIC - 230V Page Page Page Manual de Operacin y Partes de la Canteadora de Paralelogramo de 6 Pulgadas para Trabajos en Madera Modelos 54A y 54HH Garanta y Servicio Tcnico NDICE Page Page Page Introduccin Especificaciones Desempaque Contenido del Cont. de Transporte Montaje Desempaque y Limpieza Instalacin de la Plataforma a la Base Instalacin de la Gua a la Plataforma Instalacin de la Correa de Impulsin Instalacin de la Cubierta de la Polea Instalacin de la Guarda de la Cabeza de Corte Instalacin de la Puerta de Acceso y el Colector de Polvo Instalacin Elctrica Instrucciones de Puesta a Tierra Operacin en 115 Voltios Operacin a 230 Voltios Cables de Extensin Ajustes Movimiento de la Gua Ajustes de los Topes de la Gua Ajuste del Tope de 90 Posicionamiento del tope de avance de 45 grados Posicionamiento del tope de retroceso de 45 grados Ajuste la Altura de la Mesa de entrada Limitador de Desplaza miento de la Mesa de entrada Ajuste de la Doble Chaveta de la Mesa Ajuste de la Altura de la Mesa de Salida Ajuste de las Cuchillas de la Cabeza de Corte (Modelo 54A solamente) Page Sustitucin de las Cuchillas (Modelos 54A solamente) Ajuste de las Cuchillas para rebajes y biselados (Modelo 54A solamente) Sustitucin o Rotacin de los Cuchillas Intercambiables (Modelo 54HH solamente) Determinacin de Altura Correcta de la Mesa Controles de Operacin Operacin Operaciones Bsicas Colocacin Manual Direccin del Grano Cepillado Ensamblado Biselado Sesgado (Cizallado) Acanalado (Para cabeza de corte recto solamente) Bloques de Empuje Mantenimiento Cuidado de las Cuchillas Lubricacin Remocin de la Cabeza de Corte Diagnstico de Problemas de Operacin Diagnstico de Problemas Elctricos y Mecnicos Accesorios Opcionales Lista de Partes Base Lista de Partes (Todos los Modelos) Page Page Plataforma Lista de Partes (Todos los Modelos) Gua Lista de Partes y Conjunto (Todos los Modelos) Cabeza de Corte Partes y Conjunto (modelo 54A solamente) Cabeza de Corte Partes y Conjunto (modelo 54HH solamente) Page Page Page Page Instructions relatives lutilisation et manuel des pices dtaches Dgauchisseuse de menuiserie six pouces Modles 54Aet 54HH 2 Garantie et entretien Table des matires 4 Page Page Introduction Spcifications Dballage Contenu l'expdition Assemblage Dballage et nettoyage Montage du lit sur le support Montage du guide sur le lit Montage de la courroie d'entranement Montage du couvercle de la poulie Montage de la protect ion de la tte de la dcoupeuse Montage de la porte daccs et de la chute de poussire 12 Circuit lectrique Instructions relatives la mise la masse Fonctionnement sous 115 volts Figure 11 Rglages Dplacement de la protection Rglages darrt du guide Rglage de larrt 90 Rglage darrt de linclinaison avant de 45 Rglage darrt arrire du guide de 45 Rglage de la hauteur de la table dentre Limiteur de dplacement de la table dentre Rglage du verrou de la porte Rglage de la hauteur de la table de sortie Rglage des couteaux de la tte de la dcoupeuse (Modle 54A uniquement) Page Remplacement des couteaux (Modle 54A uniquement) Rglage des couteaux pour le refeuillement et des encoches (Modle 54A uniquement) Remplacement ou rotation des coupe- paraisons (modle 54HH uniquement) Dfinition de la hauteur approprie de la table Contrles de fonctionnement Fonctionnement Oprations de base Installation de la main Sens du grain Ponage de surface Assemblage Biseautage Dcalage (dcoupe au ciseau) 26 Figure 42 Coupes de rainure (tte de la dcoupeuse droite uniquement) Maintenance Entretien de la lame Graissage 27 Dpose de la tte de la dcoupeuse 2. Figure 45 Figure 46 Dpannage des problmes fonctionnels Anomalies Cause possible Solution 29 Dpannage des problmes mcaniques et lectriques Anomalies Cause possible Solution Accessoires en option Support liste des pices (Tous les modles) Page Page Lit liste de pices (Tous les modles) Guide listes des pices et dispositif (Tous les modles) Tte de la dcoupeuse pices et dispositif (modle 54A uniquement) Tte de la dcoupeuse pices et dispositif (modle 54HH uniquement)