Trouble

Cracks on back edge of blade.

Blade breaks prematurely.

Blade breaks close to weld.

Premature dulling of saw teeth.

Probable Cause

 

Remedy

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Blade sharpened

incorrectly, becomes

Sharpen blade properly or replace.

overheated.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Band wheels have become misaligned.

Contact service representative.

 

 

 

 

 

Workpiece being fed too quickly.

Reduce feed speed to lessen strain on

blade.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Eliminate welded part, and re-weld

Welding on blade not perfectly aligned.

properly; or acquire a new blade. Round

 

 

the back edge of a new blade.

 

 

 

 

 

 

 

 

Thrust bearing

is worn; caused by

Replace

thrust

bearing.

Adjust new

bearing according to instructions (sect.

constant contact with back of blade.

8.14).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Feed force too great.

Reduce feed force.

 

 

 

 

 

 

 

Blade pitch too coarse.

Refer to blade selection chart; use finer

pitch blade.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Guide bearings not properly supporting

Check

guide

bearings

for

 

correct

position

and

signs of

wear. Adjust or

blade.

 

 

replace as needed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Blade tensioned too tightly.

Reduce tension.

 

 

 

 

 

 

 

 

 

 

 

 

Blade overheated during welding.

Have

blade

annealed,

or

eliminate

brittle part and weld correctly.

 

 

 

 

 

 

 

 

 

 

 

 

 

Blade cooled too rapidly after welding.

Have

blade

annealed,

or

eliminate

brittle part and weld correctly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Blade pitch too fine.

Refer

to

blade

selection

chart

(sect.

13.0). Use blade with coarser pitch.

 

 

 

 

 

 

 

 

Feed pressure too light.

Increase feed pressure.

 

 

 

 

 

 

Cutting rate too low.

Increase feed pressure and cutting rate.

 

 

 

 

 

 

Incorrect choice of blade.

Re-examine

material.

Select

proper

blade from chart (sect. 13.0).

 

 

 

 

 

 

 

 

Chipped tooth or foreign object lodged

Stop saw and remove lodged particle.

in cut.

 

Replace blade if damaged.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Powermatic PM1500 operating instructions Sect