Manuals / Raypak / Household Appliance / Boiler

Raypak 0042B, 0066B, 0180B manual Rev. 29 reflects the following

Models: 0042B 0180B 0066B

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Rev. 29 reflects the following:

Changes to: Note on Page 8, text on Page 10, Item 7 on Page 11, mounting instructions on Page 12

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Raypak 0042B, 0066B, 0180B manual Rev. 29 reflects the following

Contents

Do not try to light any appliance Models 0042B, 0066B, 0090B 0135B & 0180B - Type HWHAT TO DO IF YOU SMELL GAS INSTALLATION & OPERATING INSTRUCTIONSRev. 29 reflects the following START-UPPROCEDURES CONTENTSVENT DAMPER WIRING DIAGRAM REPAIR PROCEDURESDANGER WARNINGSPay Attention to These Terms WARNING-CALIFORNIAGENERAL SPECIFICATIONS RECEIVING EQUIPMENTPiping Connections InputHeating CapacityMounting Base INSTALLATIONCode Requirements Clearance RequirementsSq. in. of Free Area Combustion/Ventilation AirModel No Model NoModel No Venting ConnectionsConnector VentH Min. ft Common VentsRoof Pitch X/12 Vent Damper Installation Location Mounting Vent Damper OperationFlair Damper VENT DAMPER Water Connections & System Piping Gas Supply ConnectionsGas Pressure SettingMax. System Model NoSystem Flow Head ft/WCFeed Expansion Tank Valve Pipe Pressure Piping Diagrams12” Max Air Vent Air Scoop Diaphragm Relief Valve to DrainElectrical Wiring Wiring Diagrams Page Page Fig. 19 Dual-ZoneHoneywell Valve Fig. 17 Single-ZoneTaco ValveFig. 18 Dual-ZoneTaco Valve Fig. 21 Power Vent System with Zone Valve Fig. 20 System with Three 3 Zone PumpsFig. 22 Primary/Secondary Pumping System Honeywell Zone Valve Fig. 24 IID Units with Low Water Cut-offDevice General Location of Controls SERVICING PROCEDURESSEQUENCE OF OPERATION Intermittent Ignition Device IIDFor Standing Pilot Models START-UP PROCEDURESLighting the Boiler Filling the SystemFor Automatic Ignition Models ModelsTo Turn Off Gas to the Boiler Models HONEYWELL PILOT5.For Honeywell valve Turn gas control knob Shut-downProcedureTo Turn Off Gas to the Boiler 3.For Honeywell valveFor Standing Pilot Systems Testing the Ignition Safety Shut-offSafe Shut-downTests Limit ActionProcedure for Cleaning Flue Gas Passageways Inspection ProceduresLow Water Cut-OffWhen Installed BurnersHeat Exchanger Removal REPAIR PROCEDURESTube Cleaning Procedure Typical Burner Tray RemovalHeat Exchanger Re-assembly Combustion Chamber RemovalSOLUTIONS TROUBLESHOOTINGPROBLEM CAUSES10Defective ignition module or defective gas valve Flame Roll-outSwitch Replacement Adjustment & Replacement of ComponentsGas Valve Replacement Vent Thermal Switch ReplacementCirculator Replacement Replacement Parts ListFast-ResponseTemperature Sensor Probe Replacement 2-StageController ModelsADDITIONAL WARRANTY EXCLUSIONS LIMITED PARTS WARRANTYHEAT EXCHANGER WARRANTY PARTS REPLACEMENT