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Raypak
0066B, 0180B, 0042B manual
Models:
0042B
0180B
0066B
1
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Troubleshooting
Specification
Install
Parts list
Piping Diagrams
Adjustment & Replacement of Components
Warranty
Electrical Wiring
Heat Exchanger Re-assembly
Servicing Procedures
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Contents
WHAT TO DO IF YOU SMELL GAS
Models 0042B, 0066B, 0090B 0135B & 0180B - Type H
Do not try to light any appliance
INSTALLATION & OPERATING INSTRUCTIONS
Rev. 29 reflects the following
VENT DAMPER WIRING DIAGRAM
CONTENTS
START-UPPROCEDURES
REPAIR PROCEDURES
Pay Attention to These Terms
WARNINGS
DANGER
WARNING-CALIFORNIA
RECEIVING EQUIPMENT
GENERAL SPECIFICATIONS
Heating
Input
Piping Connections
Capacity
Code Requirements
INSTALLATION
Mounting Base
Clearance Requirements
Model No
Combustion/Ventilation Air
Sq. in. of Free Area
Model No
Connector
Venting Connections
Model No
Vent
Common Vents
Roof Pitch X/12
H Min. ft
Vent Damper Installation Location
Vent Damper Operation
Mounting
Flair Damper
VENT DAMPER
Gas Pressure
Gas Supply Connections
Water Connections & System Piping
Setting
System Flow
Model No
Max. System
Head ft/WC
12” Max Air Vent Air Scoop Diaphragm
Piping Diagrams
Feed Expansion Tank Valve Pipe Pressure
Relief Valve to Drain
Electrical Wiring
Wiring Diagrams
Page
Page
Fig. 17 Single-ZoneTaco Valve
Fig. 18 Dual-ZoneTaco Valve
Fig. 19 Dual-ZoneHoneywell Valve
Fig. 20 System with Three 3 Zone Pumps
Fig. 21 Power Vent System with Zone Valve
Fig. 22 Primary/Secondary Pumping System Honeywell Zone Valve
Fig. 24 IID Units with Low Water Cut-offDevice
SEQUENCE OF OPERATION
SERVICING PROCEDURES
General Location of Controls
Intermittent Ignition Device IID
Lighting the Boiler
START-UP PROCEDURES
For Standing Pilot Models
Filling the System
To Turn Off Gas to the Boiler Models
Models
For Automatic Ignition Models
HONEYWELL PILOT
To Turn Off Gas to the Boiler
Shut-downProcedure
5.For Honeywell valve Turn gas control knob
3.For Honeywell valve
Safe Shut-downTests
Testing the Ignition Safety Shut-off
For Standing Pilot Systems
Limit Action
Low Water Cut-OffWhen Installed
Inspection Procedures
Procedure for Cleaning Flue Gas Passageways
Burners
Tube Cleaning Procedure Typical
REPAIR PROCEDURES
Heat Exchanger Removal
Burner Tray Removal
Combustion Chamber Removal
Heat Exchanger Re-assembly
PROBLEM
TROUBLESHOOTING
SOLUTIONS
CAUSES
10Defective ignition module or defective gas valve
Gas Valve Replacement
Adjustment & Replacement of Components
Flame Roll-outSwitch Replacement
Vent Thermal Switch Replacement
Fast-ResponseTemperature Sensor Probe Replacement
Replacement Parts List
Circulator Replacement
2-StageController Models
HEAT EXCHANGER WARRANTY
LIMITED PARTS WARRANTY
ADDITIONAL WARRANTY EXCLUSIONS
PARTS REPLACEMENT