Contents | Raypak 0066B, 0180B, 0042B specs

CONTENTS

WARNINGS

Pay Attention to These Terms

RECEIVING EQUIPMENT GENERAL SPECIFICATIONS INSTALLATION

Code Requirements

Mounting Base

Clearance Requirements

Combustion/Ventilation Air

Venting Connections

Vent Damper Installation Location

VENT DAMPER WIRING DIAGRAM

Gas Supply Connections

Gas Pressure

Water Connections & System Piping Electrical Wiring

WIRING DIAGRAMS SERVICING PROCEDURES General Location of Controls

SEQUENCE OF OPERATION

Intermittent Ignition Device (IID)

START-UP PROCEDURES

Lighting the Boiler

For Standing Pilot Models

Filling the System

Checking the Circulator

For Standing Pilot Models with Robertshaw Gas Valve, 2-stage Operation (Models 90, 13 & 180) To Turn Off Gas to the Boiler (Models 90, 135 & 180)

For Automatic Ignition Models For Intermittent Ignition (IID) with Honeywell or Robertshaw Gas Valve (All Models)

To Turn Off Gas to the Boiler Shut-down Procedure

Testing the Ignition afety Shut-off Safe Shut-down Tests Inspection Procedures

REPAIR PROCEDURES

Tube Cleaning Procedure

Heat Exchanger Removal

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Heat Exchanger Re-assembly Combustion Chamber Removal

TROUBLESHOOTING

Adjustment & Replacement of

Components

Replacement Parts

WARRANTY

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Raypak 0066B, 0180B, 0042B manual Contents

Contents

Raytherm Residential Boilers Page Contents Proposition Pay Attention to These Terms Receiving Equipment General Specifications Rating Input Heating Net Piping ConnectionsCapacity Gas NPT Clearance Requirements InstallationCode Requirements Mounting Base Combustion/Ventilation Air Model No Sq. in. of Free AreaModel No Venting Connections Model No Vent Max Connector Horizontal Diameter Length ft Roof Pitch X/12 Min. ft Common Vents Vent Damper Location Vent Damper Installation Location Vent Damper Operation Mounting AbbreviationDescription Flair Damper Vent Damper Gas Supply Connections Gas PressureWater Connections & System Piping Model No System Flow Max. System Gpm Head ft/WC Single-Zone Piping Piping Diagrams Electrical Wiring Wiring Diagrams Page Page Single-Zone Taco Valve System with Three 3 Zone Pumps Primary/Secondary Pumping System Honeywell Zone Valve IID Units with Low Water Cut-off Device Intermittent Ignition Device IID Servicing ProceduresSequence Operation General Location of Controls Filling the System START-UP ProceduresLighting the Boiler For Standing Pilot Models For Automatic Ignition Models To Turn Off Gas to the Boiler Models 90, 135 For Honeywell valve Shut-down ProcedureTo Turn Off Gas to the Boiler For Honeywell valve Turn gas control knob Safe Shut-down Tests Testing the Ignition Safety Shut-off Burners Inspection ProceduresLow Water Cut-Off When Installed Procedure for Cleaning Flue Gas Passageways Burner Tray Removal Repair ProceduresTube Cleaning Procedure Typical Heat Exchanger Removal Combustion Chamber Removal Heat Exchanger Re-assembly Problem Causes Solutions Troubleshooting Piping Adjustment & Replacement of Components Circulator Replacement Replacement Parts ListFast-Response Temperature Sensor Module Replacement Fast-Response Temperature Sensor Probe Replacement Limited Parts Warranty