Freeze Protection

The Raypak electronic temperature control includes a freeze protection feature. In the event the water tem- perature drops below 40°F at any of the heater temperature sensors, the pump is turned on and will remain on until the temperature at all heater sensors rises to 45°F.

WARNING: Do not install the heater outdoors if freezing conditions are typical. The condensate will freeze and back up the flue system.

PVC Venting Option

Venting of the XTherm with PVC material requires the factory installed D-32 adapter kit.

CAUTION: The inlet water temperature to the XTherm must not exceed 170ºF at 100% fire to use the PVC venting option. The venting system must conform to local codes and/or the current National Fuel Gas Code ANSI Z223.1/NFPA 54.

The PVC vent adapter should appear as in Fig. 30 and Fig. 31.

Cleaning

Prior to installing the PVC pipe and fittings, ensure that all burrs and/or ridges have been removed. Failure to remove burrs or ridges will result in the cement in the fitting socket being scraped from the socket surface, producing a dry joint with a high probability of joint fail- ure. Remove all burrs with a knife, or with abrasive paper.

Surfaces to be joined must be cleaned and be free of dirt, moisture, oil, and other foreign materials.

DANGER: Primer, cleaner, and cements are extremely flammable. They are harmful or fatal if swallowed. The vapors are harmful. They may irritate eyes and skin and can be absorbed through the skin. Read and observe all safety information printed on primer, cleaner, and cement containers.

PRECAUTIONS: Always store primers, cleaner, and cements in cool, dry, well ventilated places. Do not store them near heat, sparks, or flames. Keep containers closed. Use them in well ventilated areas. Wear impervious clothing while handling. Do not smoke, eat, or drink while handling. Wash thoroughly after handling and before eating. Wear eye protection when handling. If swallowed, drink water, do not induce vomiting, and call a physician or poison control center immediately. If inhaled, get fresh air and seek medical attention if ill feelings persist. In case of eye and/or skin contact, immediately flush with plenty of water for 15 minutes and seek medical attention if irritation persists.

All primers, cleaners, and cements must meet all local codes.

• Before using primers, cleaners, and cements, stir or shake, making sure contents are liquid. Do not use if found to be lumpy or jelly-like.

• Restoration of the original viscosity or removal of gelation by adding solvents or thinners is not recommended.

• Primers and/or cement should be NSF and/or UPC listed.

NOTE: Cleaners and primers are intended for different functions and should not be considered interchangeable. Verify with vent material manufacturer for specific requirements.

Termination

Termination should be accomplished using the adapter thimble as shown in Fig. 32 and Fig. 33. The adapter thimble is supplied by Rapak as part of the D-32 option.

PVC vent assembly instructions

1)Cut pipe ends squarely, removing all burrs and dirt.

2)Dry fit pipe and fittings to be connected for proper fit.

3)Clean pipe and fitting with a cleaner.

4)Apply a coat of primer to pipe and fitting.

5)Apply a thin coat of cement to fitting, avoiding pud- dling inside.

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Raypak 1005 operating instructions Freeze Protection, PVC Venting Option, Cleaning, PVC vent assembly instructions
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1005 specifications

Raypak is a prominent name in the heating industry, known for its innovative and efficient heating solutions for residential and commercial applications. The models 2005, 1005, and 1505 are notable offerings from Raypak, each designed to provide reliable performance, energy efficiency, and user-friendly operation.

The Raypak 2005 model stands out for its robust construction and high efficiency. It utilizes advanced technology to ensure consistent heating and reliability. With a high-capacity output, the 2005 is ideal for larger pools and spa applications, efficiently maintaining desired temperatures even during colder months. Its digital control system allows for precise temperature settings, enabling users to customize their heating needs effectively.

The 1005 model is an excellent choice for medium-sized pools and spas, offering a perfect balance of power and energy efficiency. One of its key features is the ability to operate quietly, making it suitable for residential areas where noise can be a concern. The 1005 employs a reliable gas burning system that maximizes fuel efficiency and provides fast heating. Its compact design also makes it easy to install, saving space while delivering exceptional performance.

The Raypak 1505 model is designed for versatility, catering to a wide range of heating requirements. One of its standout characteristics is its corrosion-resistant heat exchanger, which ensures long-lasting performance even in harsh environments. The 1505 also incorporates a user-friendly digital interface, allowing for easy operation and monitoring of temperature settings. It supports both natural gas and propane, providing flexibility to users based on their energy source preferences.

All three models—the 2005, 1005, and 1505—benefit from Raypak's commitment to energy efficiency. They are designed to meet stringent environmental standards while minimizing operational costs for the user. Additionally, their reliable safety features, such as pressure switches and safety valves, ensure safe operation across various conditions.

In summary, Raypak's 2005, 1005, and 1505 models exhibit a combination of efficiency, durability, and user-friendliness. With their advanced technologies and adaptable designs, these heaters are suitable for a wide array of heating applications, providing users with reliable solutions for their heating needs. Whether for residential or commercial use, Raypak's commitment to quality and innovation makes these models excellent choices for anyone seeking dependable heating solutions.
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