TROUBLESHOOTING

Step 1

Step 2

Step 3

Does the power switch provide

 

 

 

NO

 

 

 

Check the switch and/or

 

 

 

power to the control panel?

 

 

 

 

 

 

 

line voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is there a Call For

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

NO

Unit is in standby mode.

 

 

 

 

 

 

 

 

Heat?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is Disable connection intact?

 

NO

 

 

 

Reattach.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check and correct power

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Does the combustion air

 

 

 

 

 

 

 

Is there 120VAC at the blower or

 

 

 

connections at main terminal

 

 

 

NO

 

 

NO

 

 

 

 

 

 

 

 

 

blower relay?

 

 

block, circuit breaker panel or

blower come on?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

blower relay.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Step 4

Is 4-20mA present at the quick disconnects on the black and blue wires of the temperature controller?

 

 

YES

YES

 

 

 

 

 

 

Does F2 on ignition module

have AC power?

Is 24VAC at the NC side of

NO

the air pressure switch?

 

 

Is diagnostic board

NOindicating open NO safeties?

 

 

YES

 

 

 

 

 

 

Is there continuity in the wire

NO

between F2 and Pin J5-6?

 

Is blower pressure setting

 

 

 

 

 

NO

 

(vacuum) correct?

 

 

 

 

 

 

 

 

 

 

Replace temperature

controller.

Correct Safety

NO

Repair or

 

Replace wire.

 

Check filter, Correct the shutter setting or blower amp draw.

Step 5

Step 6

YES

Is 24VAC at PS on ignition module?

Is connecting plug secure?

YES

Does igniter prove?

NO

 

 

YES

YES

Replace air pressure switch.

NO

Correct wiring.

 

 

Is Amp draw during heat-

up for HSI greater than NOReplace HSI 3.1 Amps?

YES

Is air switch bouncing?

NO

 

YES

Step 7

Step 8

Step 9

 

Is the flame sensor signal to the

 

NO

 

 

Is gas pressure correct?

 

 

 

 

 

 

 

 

NO

 

ignition module greater than 1 uA DC?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is static and dynamic inlet gas

 

 

Correct the gas pressure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is the unit running?

 

 

 

NO

 

 

 

 

pressure

 

correct?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace gas valve

YES

 

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The unit is okay

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Call our Technical Service Department

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-800-947-2975 Outside California

1-800-627-2975 Inside California

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Raypak 1005 operating instructions Troubleshooting, Step

1005 specifications

Raypak is a prominent name in the heating industry, known for its innovative and efficient heating solutions for residential and commercial applications. The models 2005, 1005, and 1505 are notable offerings from Raypak, each designed to provide reliable performance, energy efficiency, and user-friendly operation.

The Raypak 2005 model stands out for its robust construction and high efficiency. It utilizes advanced technology to ensure consistent heating and reliability. With a high-capacity output, the 2005 is ideal for larger pools and spa applications, efficiently maintaining desired temperatures even during colder months. Its digital control system allows for precise temperature settings, enabling users to customize their heating needs effectively.

The 1005 model is an excellent choice for medium-sized pools and spas, offering a perfect balance of power and energy efficiency. One of its key features is the ability to operate quietly, making it suitable for residential areas where noise can be a concern. The 1005 employs a reliable gas burning system that maximizes fuel efficiency and provides fast heating. Its compact design also makes it easy to install, saving space while delivering exceptional performance.

The Raypak 1505 model is designed for versatility, catering to a wide range of heating requirements. One of its standout characteristics is its corrosion-resistant heat exchanger, which ensures long-lasting performance even in harsh environments. The 1505 also incorporates a user-friendly digital interface, allowing for easy operation and monitoring of temperature settings. It supports both natural gas and propane, providing flexibility to users based on their energy source preferences.

All three models—the 2005, 1005, and 1505—benefit from Raypak's commitment to energy efficiency. They are designed to meet stringent environmental standards while minimizing operational costs for the user. Additionally, their reliable safety features, such as pressure switches and safety valves, ensure safe operation across various conditions.

In summary, Raypak's 2005, 1005, and 1505 models exhibit a combination of efficiency, durability, and user-friendliness. With their advanced technologies and adaptable designs, these heaters are suitable for a wide array of heating applications, providing users with reliable solutions for their heating needs. Whether for residential or commercial use, Raypak's commitment to quality and innovation makes these models excellent choices for anyone seeking dependable heating solutions.