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Raypak
302B, 902B manual Wiring Diagram
Models:
302B
902B
1
45
60
60
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Troubleshooting
Install
Wiring Diagram
Parts Replacement
Warranty
Maintenance
Exhaust Configuration
Field Wiring Connection
High Limit Manual Reset
UDB Diagnostic Board
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Wiring Diagram
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Contents
Models 302B -902B Types H, WH & P
INSTALLATION & OPERATING INSTRUCTIONS
Deletions None
CONTENTS
Pay Attention to These Terms
WARNINGS
Installations at Elevation
BEFORE INSTALLATION
Product Receipt
Model Identification
Fig. 1 Component Locations - Back
Component Locations
Fig. 2 Component Locations - Left Side
Fig. 3 Component Locations - Front
General Information
Time/Temperature Relationships in Scalds
GENERAL SAFETY
Installation Codes
INSTALLATION
Equipment Base
Stacking
Clearances
Indoor Installations
Outdoor Installations
Canadian Installations2
U.S. Installations1
3 ft 91 cm within a
Table G Vent/Air Inlet Termination Clearances
Indoor Units
Combustion and Ventilation Air
Reversing Air Filter
Direct Vent
Conventional Combustion Air Supply
U.S. Installations
TruSeal Combustion Air
Canadian Installations
Water Piping
General
Reversing Water Connections
Relief Valve Piping
Hydrostatic Test
Cold Water Operation
Hydronic Heating
Temperature & Pressure Gauge
Pump Selection
Piping
Pressure Drop in Feet of Head Feedwater Regulator
Air-Separation/ExpansionTank
Three-WayValves
Potable Water and Space Heating
Winterizing Your Heater
Automatic Chlorinators and Chemical Feeders
Pool/Spa Water Chemistry
Water Hardness
Total Dissolved Solids
pH of Water
Recommended Levels
Fiberglass Pools
Gas Supply Connection
Gas Supply
Electrical Power Connections
Gas Supply Pressure
Field-ConnectedControllers
Field Wiring Connection
Check the Power Source
Making the Electrical Connections
DANGER SHOCK HAZARD
Flue Exhaust Tee
Venting
Model
Diameter
Support of Vent Stack
Exhaust Configuration
Vent Terminal Location
Combustion Air Supply
Changing the Flue Outlet
U.S. Installations
Canadian Installations
Venting Installation Tips
Venting Configurations
Natural Draft Vertical Venting Category
Termination
Horizontal Through-the-WallVenting Category
Direct Vent - Horizontal Through- the-Wall
Direct Vent - Vertical
Outdoor Installation
Controls
Freeze Protection
Models 302B-902B
Heater Sequence of Operation
Light
External Lights
Color
Indication
Ignition Module
Flow Switch
High Limit Manual Reset
High and Low Gas Pressure Switches
Low Water Cut-OffOptional
UDB Diagnostic Board
UDB Fault History
Pump Time Delay
Delay
Table R UDB Fault Messages
Fault
LCD Display Without Fault
Water Piping
87%-EfficiencyBoilers - Special Instructions
Venting
Appliance Categories
Vent Terminal Location
Vertical Venting Category
Condensate Management
Common Venting System
70’ of straight flue pipe
40’ of straight flue pipe
Fig. 41 Direct Vent - Vertical
Direct Vent - Vertical
Model
Vent Size
Wiring Diagram
Pre Start-up
START-UP
Start-Up
Blower Adjustment
Main Burner Adjustment
Leak Test Procedure Dual-SeatGas Valves
Safety Inspection
Follow-Up
Pilot Turn-DownTest
Post Start-UpCheck
OPERATION
Lighting Instructions
To Turn Off Gas To Appliance
TROUBLESHOOTING
Step Step Step Step Step
Step Step
MAINTENANCE
Suggested Minimum Maintenance Schedule
Preventive Maintenance Schedule
Monthly
Weekly
Semi-Annually
Annually
Inside Air Contamination
APPENDIX
HEAT EXCHANGER WARRANTY
LIMITED PARTS WARRANTY HI DELTA - TYPES H AND WH
ADDITIONAL WARRANTY EXCLUSIONS
PARTS REPLACEMENT
HEAT EXCHANGER WARRANTY
LIMITED PARTS WARRANTY HI DELTA - TYPE P
ADDITIONAL WARRANTY EXCLUSIONS
PARTS REPLACEMENT
EMISSIONS SETTINGS AND TEST INFORMATION
START-UPCHECKLIST FOR FAN-ASSISTED
Nominal Factory Recommended Settings
RAYPAK PRODUCTS
248 CMR 5.082a1 through