5.Remove all plumbing fittings to the header. This will include both inlet and outlet water pipe unions and the pressure relief valve and drain piping.
6.Remove limits, control bulbs and/or thermocou- ples.
7.Remove the six flange nuts and the in/out header from the
8.Remove the six flange nuts and the return header from the
9.Remove the header stud bolts from each tube sheet.
10.Reverse the headers and stud bolts to the new location.
11.Install NEW red beveled
12.Push the header firmly against the
13.Slowly tighten the flange nuts, starting from the center nut (number 1) in Fig. 9 and working se- quentially around the header as indicated. Torque all nuts to 25 ft/lb. DO NOT
14.
Fig. 9: Torque Sequence
Relief Valve Piping
WARNING: Pressure relief valve discharge piping must be piped near the floor and close to a drain to eliminate the potential of severe burns. Do not pipe to any area where freezing could occur. Refer to local codes.
Hydrostatic Test
Unlike many types of heaters, this heater does not re- quire hydrostatic testing prior to being placed in operation. The heat exchanger has already been fac-
Leaks must be repaired at once to prevent damage to the heater. NEVER use
To perform hydrostatic test:
1.Connect fill water supply. With bleed valve open, fill heater with water. When water flows from bleed valve, shut off water. Close bleed valve. Carefully fill the rest of the system, making sure to eliminate any entrapped air by using
2.Make sure constant gauge pressure has been maintained throughout test.
3.Check for leaks. Repair if found.
Cold Water Operation
CAUTION: Damaging internal condensation may occur if the heater inlet water temperature does not exceed 105ºF (41ºC) within 7 minutes of
NOTE: See Raypak Catalog No. 1000.57 for infor- mation on Cold Water Protection.
A heater operated with an inlet temperature of less than 105ºF (41ºC) must have a manual bypass or an approved
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